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I striped the pig down to the bones today and the tailgate rusted bolts kick my ass, my question is how do you reassemble to torsion bar hinge side when you put it back together? :bang:
 
Thank you Guppie!



A couple small victories today.





First, my battery boxes will work and I can now fit two batteries!





Second, my condenser mount is very close and with a little tweaking I will be able mount everything behind the grill and not have to modify any of the factory latches or bracing. It’s important to me to have cold AC and with an electric fan for the engine I wouldn’t get enough air flow over the condenser without the addition of a pusher fan mounted to it and as you Pig owners know space is limited for two fans, a radiator, an inner cooler and a condenser.



What condenser did you end up buying? Do you think it will fit in a factory Pig rad support?
Thanks
 
What condenser did you end up buying? Do you think it will fit in a factory Pig rad support?
Thanks
Restomod Air, 11-1041 CONDENSER, PARALLEL FLOW (093-42190-S)

It will fit in a stock support, you will need to drill a couple mounting holes and depending on your radiator location you may need to drill a hole for your top A/C line.
 
Keep the faith bro, I have some pics from the FSM I can load. It is a process which tries the patience... I think I may have a few pics of the reassembly in my POTM thread.



Just looked it up and I completely agree with your sentiment.

Taking apart the tailgate lift mechanism was a particular PITA. I took picture of just about everything I took apart, but a lot of these are pretty boring. The tailgate lift mechanism has a special place in my heart because it was so frustrating to take apart and put back together.

The only way to do this is by the book. I don't remember if I scanned pages from the FSM on taking this apart. I can look if anyone wants/needs these pages.

I am printing your scanned pages now, thank you very much!!:beer:
 
Just looked it up and I completely agree with your sentiment.



I am printing your scanned pages now, thank you very much!!:beer:

You bet man. I forgot that MUD made all my photo attachments little thumbnails. I am fixing them now, but here are the relevant pages... Pay attention when they talk about removing the one bottom screw from the hinge where the torsion rod attaches.

See how in the bottom picture they are levering the torsion bar out, so they can get the block of wood behind it? Once you get the torsion rod blocked away from the body you can begin to affix the hinge to the body and tailgate.

Tailgate Lift Mechanism 002.jpg
 
Here are my posts related to getting that torsion assembly back on:

We had some major things left to accomplish. Have you ever thought about painting a line down the side of a vehicle with multiple panels? It would be pretty risky to paint that line while all the panels are off the vehicle. A better way is to put all the panels back on the vehicle, and then start laying out your paint break line. This meant we had to get that tailgate lift mechanism back in. She did not disappoint! She was just as fun going back in as she was coming off. I tried to take some pictures showing how we got it all back together. I think at a certain point the logic failed and dumb luck prevailed.

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A few more shots of simply getting the cover for that torsion rod back on. And then the fun would start when we went to secure the hinges to the tailgate.

Like my replacement gaskets to go between the body and hinges? Glad we found a use for some of those gloves...

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This is where it gets real when you try to fasten the PS hinge to the tailgate. That torsion rod has a mind to help you lift that tailgate. but you have to have the rod and hinge secured to the body first. Thus the guidance in the FSM to use a block of wood to block the hinge more towards the down position so you an start the fasteners. We used the handle of a shop hammer. I replaced the tailgate fasteners.

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I was going to go with some combination Nebula green but a lot of the recent 55’s builds have been painted that color and I’m thinking that I might come up with something different. ( And before you ask no I’m not painting it pink)



I’m parking this here as it may help someone else with a custom color.

Use this tool to generate the color you want.

http://www.sessions.edu/color-calculator



Use this tool convert that info to commercial tints.

http://www.easyrgb.com/index.php?X=SEEK




FYI I used SHERWIN WILLIAMS COLOR (NEW) on the target color collection and my guy is telling me no problem mixing that color in any paint I want.
 
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#ffe5a8 and complementary #494d3b
 
I guess I should add this tool also, for you firefox guys this little tool will let you click a picture of a car you see on the internet and tell you the color. It gets you close then you can play with it before you use the other tool to convert it to commercial tints.


https://addons.mozilla.org/en-US/firefox/addon/colorzilla/
 
A stick welder + box tubing + angle iron + an idiot = my rear bumper.



By the time I was able to cut everything he put weld on the rear bumper was a goner.



Ready to go to the blaster.




Some busy work, notched the oil pan for some drive shaft clearance.

 
Oh Man, that's a lot of busy work! Are you having it all blasted?

For now I'm just taking the main section so I can start patching holes and rust and get it into primer before the cold weather gets here.
I'll deal with the small parts later.
 
JMack,

I see you have the anti-inversion shackles on the front. Any opinions on them. I need to redo mine and have them on the back, but not the front.
 
JMack,

I see you have the anti-inversion shackles on the front. Any opinions on them. I need to redo mine and have them on the back, but not the front.

They came in the OME spring kit I bought from Cruiser Outfitters and I think they are good.
I didn't put my bump stops back it because I need to figure out what I'm doing and didn't figure I would wheel it much before I tore it back down, well I was wrong and on the last outing they smacked the leafs enough to mark the springs and I'm guessing saved me from having an inversion issue.
 
Back from the sandblaster, it looks like I won the pig lotto with the lack of rust.



He wasn’t able to remove some sound mat from the floor so I set some dry ice on the mat for 15 minutes and it chipped right off.




 
Really looks good. Did you cut the rockers out already? Good idea to get that area cleaned up before welding in new.
 

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