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- #301
I striped the pig down to the bones today and the tailgate rusted bolts kick my ass, my question is how do you reassemble to torsion bar hinge side when you put it back together? 

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Thank you Guppie!
A couple small victories today.
First, my battery boxes will work and I can now fit two batteries!
Second, my condenser mount is very close and with a little tweaking I will be able mount everything behind the grill and not have to modify any of the factory latches or bracing. It’s important to me to have cold AC and with an electric fan for the engine I wouldn’t get enough air flow over the condenser without the addition of a pusher fan mounted to it and as you Pig owners know space is limited for two fans, a radiator, an inner cooler and a condenser.
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Restomod Air, 11-1041 CONDENSER, PARALLEL FLOW (093-42190-S)What condenser did you end up buying? Do you think it will fit in a factory Pig rad support?
Thanks
Keep the faith bro, I have some pics from the FSM I can load. It is a process which tries the patience... I think I may have a few pics of the reassembly in my POTM thread.
Taking apart the tailgate lift mechanism was a particular PITA. I took picture of just about everything I took apart, but a lot of these are pretty boring. The tailgate lift mechanism has a special place in my heart because it was so frustrating to take apart and put back together.
The only way to do this is by the book. I don't remember if I scanned pages from the FSM on taking this apart. I can look if anyone wants/needs these pages.
Just looked it up and I completely agree with your sentiment.
I am printing your scanned pages now, thank you very much!!![]()
We had some major things left to accomplish. Have you ever thought about painting a line down the side of a vehicle with multiple panels? It would be pretty risky to paint that line while all the panels are off the vehicle. A better way is to put all the panels back on the vehicle, and then start laying out your paint break line. This meant we had to get that tailgate lift mechanism back in. She did not disappoint! She was just as fun going back in as she was coming off. I tried to take some pictures showing how we got it all back together. I think at a certain point the logic failed and dumb luck prevailed.
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A few more shots of simply getting the cover for that torsion rod back on. And then the fun would start when we went to secure the hinges to the tailgate.
Like my replacement gaskets to go between the body and hinges? Glad we found a use for some of those gloves...
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This is where it gets real when you try to fasten the PS hinge to the tailgate. That torsion rod has a mind to help you lift that tailgate. but you have to have the rod and hinge secured to the body first. Thus the guidance in the FSM to use a block of wood to block the hinge more towards the down position so you an start the fasteners. We used the handle of a shop hammer. I replaced the tailgate fasteners.
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(And before you ask no I’m not painting it pink)
Oh Man, that's a lot of busy work! Are you having it all blasted?
JMack,
I see you have the anti-inversion shackles on the front. Any opinions on them. I need to redo mine and have them on the back, but not the front.