Haven't updated this thread in a while! I was off to a good start but then other projects got in the way. I had some time over Christmas to make a bit more progress. I still had one section left of the carpet and I don't know if it was due to colder temperatures or the fact that it was the last section, but the glue was truly horrendous and it took a few hours just to finish a few square feet. But the 40 is now officially carpet free. Again, paint looks great underneath. I also started chasing the threads on anything that I remove and that is making reassembly much easier.
I also had a few interior trim pieces that I needed to install, mostly to replace one that were either missing or plastic/rubber that was cracked and torn. I cant believe you can still find OEM parts for most of this...but at a price.
Next up were tires. The 34 year old existing tires were absolutely not safe to drive on. I had a set of 5 BFG KM3 7.5R16's mounted on CityRacer's reproduction 16" wheels. Everything turned out great, and I can actually drive 60mph without going white knuckle on the steering wheel. Road manners are greatly improved.
Looking pretty good for now, but more work to be done. I have an OEM bumper (non hacked and correct color) ready to go on but I need to dechrome the tow hooks and tow hook plates. I also need to dechrome the bezel and the cowl. Any suggestions? I was thinking just a HF top load sandblaster? I will then respray the hooks/plates with some flat black and bezel with white. It looks like the cowl should also be white, correct? Also, what about the hood hinges and latches? I believe those should be Freeborn Red, correct?
I also have some OEM running boards ready to go on too, but as mentioned earlier, the front fenders were "bobbed" to tie into the custom side steps/sliders so they would not work as is with the OEM running boards. I thought about grafting on the "unbobbed" section from some reproduction fenders, but that would take some time. I was able to locate a set of NOS OEM fenders so that made the decision easy. I'll need to patch a few extra holes from the custom sliders and the paint the new running boards/fenders before mounting everything up. I ended up buying a Miller 220 Multimatic to help out with patching up the holes. I have only ever used a cheap HF stick welder and this thing is SO much nicer. I still need plenty of practice but I am somewhat proficient at patching up holes on practice 18ga metal. Burning in patch panels to correct the fender flares will be a different story for a different day.
I think the truck will look pretty close to factory after completing the above mentioned plans. I'll then probably just respray the existing fender flares black so I can tolerate them for the time being. Other future plans include some new seat foam and covers from Spector (pricey but they look good) and I would like to find a set of full doors.
To be continued.