Today I replaced my 80A with the Denso 210-0607. (The 130A Sequoia version.)
Of note:
1. I chose to remove the three power steering pump bolts so I could swing it out of the way of the alt. After that and a heavy assault at the stuck plastic connector, I was able to squeeze the alternator through the various hoses and out the bottom.
2. I did trim off the third mounting bracket, although I'm not totally convinced I needed to. I think it might have fit with it still on.
3. I followed the instructions
here for installing the new connector. (Part # 90980-11964) EDIT: The "L" Terminal in Photoman's image calls for a white wire with yellow trace or a yellow wire with blue trace, but my 1998 LX470 actually had a yellow wire with white trace. All other terminals were the same colored wires as he showed on his 80 Series.
4. Between the alternator and the factory junction box, I replaced the factory 4/6 AWG wire with a new 2 AWG wire. My box had a 140a fuse in it, so I left it in there. Will keep an eye on it. EDIT: I also wired in a 2 AWG between my batteries' NEG and the block to ensure a good ground. I now have all 2 AWGs from alternator to junction to batteries, to Wrangler solenoid and Blue Sea manual switch, to winch, and to ground at two locations.
5. Took about five hours, with beer breaks and an errand.
6. Big thanks to Spressomon and MissoulaCruisa for the insights.
Leaving on a two-week, 1500 mile trip tomorrow. I'll try and remember to post a follow-up on how it's charging my three Odyssey PC1200s over the course of the trip.
Hope this helps.
Wes