Took some pictures today and super stoked with everything so figured I'd do a mid-week update.
First of all, I tried moving the front shocks around and nothing alleviates the rubbing from the tire at full flex/lock. I decided to just leave the bypass in the front with the tubes pointing outward since it's setup for that, and I just have to keep in mind the upper tube gets some tire loving if I flex and crank it hard but there's more important things to work on and right now the suspension does work, which is more than can be said for some things I need to do.
On a related note to suspension stuff, when I drooped the suspension out in the shop the front driveshaft came apart--not surprised. Took that in to a driveline shop and the dude said I already essentially had a "long travel driveshaft" and the best course of action is to lengthen it--the next option being a custom build Spicer shaft that would run $500 vs $120. Tomorrow I should get the driveshaft back and it will be lengthened and hopefully enough to not fall out. At full droop the two ends of the shaft are literally flush with each other, and I need 4" of slip in the shaft which is about what the stock shaft has, so the guy was gonna adjust it so at full compression the shaft was set to what I needed and hopefully that'll be enough for full droop. Which really, as long as it doesn't fall in half it should be fine (hopefully) since I won't be at full droop THAT often I don't think. We'll see, but I don't plan on buying a $500 driveshaft for awhile...
With that taken care of, I talked to an exhaust shop across from the driveline shop which takes us to today where I dropped the 80 off this morning for the dude to look at (and build) a custom exhaust.
Oh also, my stuff from Eibach showed up and since the front coilovers were taken apart last night I threw the Eibach springs on the front. They also sent me a s*** load of stickers and some swag, plus I got some shocks for the Tundra that were much needed!
Talked to the dude at the exhaust shop for a bit and talked about exhaust routing and what to do since there's minimal room between the 3 link and coolant and shocks. I was expecting it would take until tomorrow but the dude got it done by 3pm so I went and picked the truck up and the exhaust is GORGEOUS I think!
What he talked about so I thought he was gonna do, was follow the stock exhaust and go over the frame and hug the firewall tight and squeeze behind the tire/shock hoop. Well, he decided a much cooler option of going straight down, hugging the oil pan, and down the driver's side and over the cross member and dumping in front of the rear axle. I had suggested this idea since the passenger side was really cluttered with the 3 link upper, the driveshaft, and the cooling line--and he changed his mind and did it which I think is awesome!!! He said his reasoning was that this way I could fully unbolt the exhaust if I needed to, where as going around the shock hoop essentially made it a permanent solution. Top it off he threw a glass pack on, which I must admit I'm not a huge fan of the sound the truck makes now (it's not as deep and rumbly as it was with open headers, but I guess that's expected) but the reason we chose a glass pack was to keep everything neat and tight and compact. I could of got a Magnaflow or something, but I really don't care what the exhaust sounds like as long as the packaging is nice which this dude pulled off AWESOMELY. I've never had exhaust work done on anything I've driven, so I am really impressed and excited about how cool it turned out. Not to mention if/when I get rid of the 1FZ, I think this exhaust will bolt onto a stock FJ80 so I can pass it on!
We grabbed the truck and ran back up the mountain and I unloaded it and did some quick changes on the bypasses and added max rebound to the rear, and some rebound and compression on one tube in the front and it helped the body roll a LOT. Like there's still a lot there, but now it doesn't throw the body completely over in a small corner. This is HUGE. I was really worried I built/designed the suspension totally wrong, but once I got thinking about it I concluded that it was a 95% chance that it's purely from ultra soft suspension. Like you can literally move the body by yourself with one hand it's so soft, and when I was driving it around the exhaust shop I realized that just putting it into gear the whole body rotated a s*** load just from the torque converter slipping. The truck has a really low spring rate, soft shocks, and no sway bar, so I was confident that it wasn't a suspension issue (though I'm no suspension expert, but it has a good roll axis angle and the roll center is where a stock FJ with like a 2" lift would be). So the quick adjustments and the big results really proves a lot and it can only get better! I still need to see about packaging a sway bar, I think the solution might be to have super short end links coming off the rear axle so the arms won't get pinched between the frame and the tires so I'm gonna measure that in a bit and then (hopefully) order a TK1 Ultra4 sway bar. If you're wondering why not just run stiffer springs, well right now I'm almost at the stiffest springs I can run since I barely tighten the coilover spring collar just so the springs won't rattle at full droop and that's it--plus everyone I've talked to and see runs similar spring rates to what I run, so I'm pretty sure I just need shock tuning and a sway bar to fix the issue. Not to mention, when I was adjusting the bypasses I realized that I think all the bypass tubes are at their softest settings so that also explains why fully tightening the rears and a little in the front did so much.
On this little drive earlier the truck REALLY impressed me. I tried to crawl off the back side of that big rock I flexed out on in earlier photos, and ended up getting high centered and the only way I could move was to essentially back down along the side of the whole rock. I was by myself and figured what the hell, maybe the truck will be fine (keep in mind I'm in 2WD which is why I got stuck) and worst case I'll flop it and call my girlfriend. So I back up and the truck is just totally composed and stable--and I am REALLY off camber, like I have never been anywhere near this off camber in anything I've ever been in, I wish I could get a picture but it was pretty dark out. I have no idea how I didn't roll, but this truck is so far beyond what my capabilities are it's crazy. I love how on it's second little trip, I was able to push it to way beyond my personal limits and comfort and it was totally happy and took it like it was nothing--and was in 2WD the whole time.
And on a final note, the fuel pump seems to not be sucking fuel so I'm going to tear the fxxxing tank apart AGAIN. As usual the truck is doing awesome but I cannot get this stupid fuel cell to work worth a s***. I don't know if it's just way low on gas (I put 10 gallons in and it's a 32 gallon tank, I can't believe it's so low that the hose isn't sucking) but the fuel pump you can hear whining and unloaded whenever the truck starts sputtering. Gonna see if I can solve that issue, and then also wire in the O2 sensor on the new exhaust so hopefully the engine will run a little better!