I haven't actually "done" it, and I believe trying don't count. I need
HELP...
Today's planned task for the stop-start-stop-start project is to do all that needs doing to get the clutch operative. About 2 years ago the engine and gearbox were mated, and since then have not been touched.
First problem encountered:
I cannot fit the slave cylinder even with the pushrod set at its shortest - the holes don't line up...
I tried to push back on the clutch fork, but cannot move it - I am assuming that that is normal as the clutch springs are too strong (?)
I undid the inspection cover plate at the top and see the following from the top: (Bear in mind this RHD so clutch fork from right.)
The green line is the edge of the gearbox.
Red is the clutch fork
Blue is the "tab" on the release bearing assmbly - machined where the fork makes contact.
The yellow line is the rear edge of the release bearing assmbly. Between yellow line and green line you can see the grease on the shaft. The space between them is about 10mm.
When I use a tire lever to push back on the fork (where the slave cylinder would press) the release bearing operates easily) but only returns to the position as in the photo and will not move any further back.
I now notice that the clutch is disengaged all the time...
I have tried to pull the fork out, but it is very tight and I am a bit afraid of breaking it...
I am thinking that either I have been given the incorrect release bearing assembly (with the tab located too far back) or that the fork should be relocated to the front of the tab....?????
It is an H Engine with an H41 transmission...
Could it be that the engineering shop that did the engine put the wrong clutch back....???
HELP PLEASE!!