Another month has passed, so I figured this thread's due for another update.
Right after my last post I went to Asheville for a week to help my buddy who manages a 4x4 shop out there, they had a crazy workload in combination with having to let their lead tech go... so I took his place and wrenched for a week. Man... I hate jeeps. I knocked out multiple lift kits and a re-gear on that Gladiator.
At least I got to wrench on this 3rd gen. Needed a timing belt, 2in lift, ball joints, tie rod ends, and some other stuff I'm blanking on. It was nice to be back in my normal routine of grabbing a 10, 12, 14, 17, or 19mm. They were trying so hard to hire me by the end of the week but I quickly remembered after thus week why I left the automotive line of work... I just get so pissed off at the engineers who have designed the majority of modern vehicles. And with the way cars are going now, that is NOT a career I'd want to start.
After that I went home to Wilmington for 2 weeks or so on the basis of minimal to no car work, just enjoying the beach. Sold my 1952 Willys to @Roastchestnuts since we are his personal car dealer apparently
The loyal 300,000-mile crust bucket fired right up, even has ice-cold A/C... Hilarious. I may chop it up since nothing matters anymore on it and turn it into a flatbed pickup. Gotta lock in on the troopy first, one project at a time.
Pulled the injectors out of the Red Rocket as the 4BD1T is direct injection, my buddy
@LuckyDevil had a fouled injector burn a hole through one of the pistons on his 13BT. Didn't want that to happen with this pretty stout engine I got in this thing. There's a local diesel shop in Wilmington that I know does real good work. Well I'm glad I brought them down, cause 3 out of 4 of the injectors failed the pop test! $550 later and we are good to go! Got some OEM Isuzu rubber to replace while doing them.
Started making a battery box/fuse box, and a spare parts/tools bin for the troopy buildout. This is my first time working with wood! I'm used to metal only.
Didn't get too far with the interior buildout cause I spotted ANOTHER 4x4 Mazda B2600i for sale 2 hours away from me for $1500. Needless to say I jumped on it.
Tossed the rebuilt injectors back in
Hitched up the tow dolly
And picked her up!
That Isuzu 4BD1T pulled the weight pretty good! I weighed roughly 10,000lbs and it would hold 60mph in 4th gear all day long. Averaged 16mpg while towing. Even more surprisingly is that it stopped way better than I had imagined as well, for towing all that weight with no trailer brakes. I can't complain.
One thing was very clear though. Remember that used 3rd member I put in the rear axle cause my original 3rd member's pinion bearing was bad? Well this used replacement one ALSO had a bad pinion bearing. Luckily the guy I got it from said if I had any issues with the one I got from him he would give me ANOTHER 3rd member from the front axle, so in theory... a lot less wear. Well I took him up on that, did the whole semi-float rear end shindig to get the diff out, and slapped the 3rd one in. It's good! No play, and more importantly, no driveshaft vibration when letting off the gas at high speeds.