Nice! I'm going to be jealous of your intercooler AND turbo now!
I am without intercooler...
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Nice! I'm going to be jealous of your intercooler AND turbo now!
Oh. Looks like we will be almost identical then! I'm thinking about doing a custom intercooler next year.I am without intercooler...
Got a link so we can see the whole page?
I have a similar stack of washers in my pump. These were installed when my pump was rebuilt and bench tuned. I was told by @yotahed that the shims were there to limit max fueling. If I needed more on boost fuel I was to remove a shim or 2 until my egts and afr were decent. He also mentioned not to adjust the fuel screw for topend fuel only remove washers. The pump was tuned for 20 psi on the bench and worked very nicely. I upped my boost to 25psi and was running alittle lean so I removed 1 washer and am pretty close. 23:1 wot. Egts 1150F. Your results would seem to agree with mine.Played with the pump some more, further star wheel adjustments weren't seeing the pin move any further downward, and eventually bottomed out the star wheel. There's a couple of shims that sit on the top of the bore the aneroid pin goes into that were limiting downward travel, so I removed the thinner of the 2, and NOW we're getting somewhere! Bigger change from removing that spacer than from any of the other adjustments I've made to date!
Truck now gives off a small cloud when you punch it as boost catches up then cleans up quickly, engine pulls much harder and holds gears to redline much more readily, it's great! I'll monitor things and probably dial the star wheel back up a bit as time goes on.
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I have been tinkering with the pump. I could not really get the travel I wanted out of the old spring (19mm) so had two new ones (26mm and 30mm) made ($35 Cairns Spring works, free plug, good to deal with and can make anything). I also tested the springs to see how the performed under pressure as well as the original spring. Put the data into a graph because everyone likes a pretty picture.
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Atleast I know exactly what the springs do. Reckon I will end up using the 26mm spring as it gives about 12mm of movement. I couldn't test any higher than 22lb because the cooking scales I used maxed out so there is actually a few more mm of travel in the two custom springs. The original is just about maxed. and to get the university to test them is about $1000. DOH.
Anyway. With more pin travel makes it easier for me to fine tune. I might change later to a stiffer spring that will help tune for 24lb. With the longer spring the start height is obviously high as is the height at which it fully compresses but you get more travel inbetween only 8mm for original and over 10mm for the 26mm spring.
I will be running about 24lb boost and these spring will handle no drama. You can get custom springs made easily and then its just trial and error.
Smoke screw removed and a ground down bolt that does nothing inserted. Starting position is completely determined by AFC which with the bigger spring is completely wound down to the base. More fuel will be needed. I will keep adjusting until too smoky off boost. Wind up AFC to lean out AFRs until more boost kicks in.
On a side note I have been trolling through the various forums: cummins, diesel performance, turbo dodge etc. These guys have RIDICULOUS pumps. I got the diesel shop to set mine to 50% more fuel or roughly 93cc. They are getting pumps pushing over 600cc on some 1st gen cummins. They are not daily drivers though, but still.
Baffles me why this info has not yet filtered through to the Toyota fans. Fear perhaps?
30 minutes after saying I'm done messing with my tune and I order a cap and pin.
Are the pins all the same profile? Or are there different profiles available like I've seen for the Cummins pumps? What does that cap do that the OEM one doesn't?