Fabbed up a couple of brackets for a 20,000 btu power steering fluid cooler… I completed this power steering cooler installation just before thanksgiving.
On this forum, I have read many a story about the need to replace power steering racks and power steering pumps… and Toyota did begin providing a cooler for power steering fluid beginning in 2003… Although it was a cheap heat sink paper clip type.
The root cause of power steering rack and pump failure is heat… Super heated fluid swells spinning shafts, and causes premature failure of seals that create an expensive end result. I figured if I could cool the fluid, these parts should last much longer if not indefinitely… Especially if you use full synthetic high quality fluids.
I found that after driving for as little as five minutes, the power steering cooler becomes quite warm/ borderline hot. I also found that the hotline into the cooler is MUCH warmer than the cold line out of the cooler. So despite the diminutive size of the cooler that I installed, it is quite efficient at shedding the unwanted heat that could potentially cause the failure of very expensive parts.
Used wet location high voltage splicing sleeves from Lowe’s to snake the hoses past the radiator foam to achieve the most direct routing of the cooler lines, and shield the lines from possible abrasion. Looks and fits more OEM than routing the cooler lines around the bulkhead behind the headlight…
In summary, that little cooler is doing its job, and I am quite happy with the installation. The fluid in the reservoir is much cooler now than it was prior to the cooler installed.
I was striving for an OEM appearance… all metric bolts and M8 riv-nuts… OEM constant tension hose clamps.
View attachment 3229926