Questions
A friend came over so i put him to task striping the rear diff.
Once everything was pulled off i had him hack off the ends of the housing holding the spindles.
Going to take them into work and have one of the guys lathe off the remaining housing so they will press into my narrowed 60 housing.
Going to use the center section of the 80 housing to make a third member holder for when i set up gears.
Trying to set them up on a bench is as bad as using a vise, well no more.
Hei,
i like to ask you some questions to get a start without creating more problems.
I am in the same boot like you, axlewise

.
Got myself 80 axles, the 16" version-big brakes. Need them to get my rig streetlegal.
Reason is my "splitcase", it has offset 18cm to the centerline of the car. The 80axles dont have that, the engine is not "V", and sit not "center". This is my first reason to cut them.
The second reason is that they are 63", i used first 60 axles i my build. With my tire-wheel combo, 9x17 BS 4,5" and 35(or 37or40)x12,5x17 i can cover the wheels with "Bushwackers"(yes i know-white trash) well "streetlegal". Probably i coud do a sheetmetaljob and extend them "nicer". But i am not that good.
Thatswhy i need to cut the axles.
Can you give me an advise for the best way without destroing the housing( i need to reuse the link and springbrackets-streetlegalthing

).
How deep sit the spindels inside the housing.
Why are you not going to use original toyota 60 fullfloater axle shafts rear?Longfield plus his driveflanges-is that better? Or just a moneything?
What is wrong with the ones we can get from Poly( they buy them from.........i just dont remember)?
You store also the "balls" of the 80 front-i remember

How deep sit they in the housing?
I got all the suspension links and all the brackets( we destroyed a 80 frame) and i will get them on my frame. Simply wanna use some of your experiences. If you like check my build.
My front idea: 60 housing(because i didn got a extra 80 Semi housing yet) plus 80 outers and 16" disk and big calipers on 80 radiusarms with Slee steering, i got axles from the UK.
My rear idea: 80FF housing, shortened, 80 links, custome made shafts or original 60 shafts, i got the masurement-just need to get confirm on them.
Thanks
Matt
Hope your conditions will be better soon.