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Reeve, you could also put together hybrid FJ40 d-shafts, if you already have some late FJ60 or FJ62 shafts for parts.
On each of the FJ40 shafts, pull it apart at the slip joint. Slip the FJ60 splined end into the FJ40 d-shaft to get 60 pattern on one end. Service the u-joint on the other end, but put the FJ60 flange on instead of FJ40.
No messing around with pinion yoke & preload, no $$ spent changing pinion or t-case flanges.
HTH
Jim, good idea... I have a couple of spare 60 shafts. Looks like I will need to cut one down for sure and possibly lengthen the other to make them work.
J