Fuel Inlet Hose

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Yes the 90 works. It's a matter of positioning to match the hole through the body but it works fine.
 
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I visited the Napa store and picked up some 2 inch soft wall hose and it slides over the 54mm tank outlet. I coupled it with a Gates 24717 90 degree elbow (which is also flexible enough to slip over the fuel inlet). I had to cut about 1.5 inches off the vertical end to allow it to ride high enough on the inlet to center where the elbow goes through the body.

I got it all together and started to add the 5/8 inch vapor vent hoses and had to take it all apart to drop the tank in order to put hose clamps on the vent nipple at the tank. There is no room and I strarted to get really frustrated so I stepped back to drop the tank and start again.
:bang::bang:

Here's a picture once completed.
 
The factory vapor vent hoses seem to be some stretchy hose also. A 5/8 hose from NAPA was the same diameter as the hole in the body so no way to fit the hose through the stock grommet. No way to drill the hole bigger for a larger grommet so I'm going to cross my fingers that it won't become an issue in my lifetime. I just ran the hose thought the bold hole with no grommet.
 
Nik,

I paid hell, fitting those vent lines. I bought new hose and different grommets, but I think it's good. Don't feel bad about the tank dropage, I've done it three times and need to drop it once more, to finish up.

Everything looks good under there!
 
Nice job Nik! So you have to drop the tank to attach the vent lines, but what about the smaller line that connects to the fill neck?
I need to replace mine b/c it leaks when the tank is completely full. Since your Pig is a '70, you might have two of those lines IIRC...
Anyway, can you fit those lines that attach to the filler neck w/o dropping the tank?
 
Pablo,

I know it's of little help, but on my long range tank, you can reach the vents and return lines easy. I believe the tank is built with the vents etc. in the same location as stock.
 
Nice job Nik! So you have to drop the tank to attach the vent lines, but what about the smaller line that connects to the fill neck?
Anyway, can you fit those lines that attach to the filler neck w/o dropping the tank?

The smaller lines are the vent lines that connect to the top of the tank. I fought with both of those lines for a while and found it best to drop the tank to attach them. The problem is the nipple the hose connects to is recessed a bit into the tank and to tighten a hose clamp there is no room. Dropping the tank give you room to get a wrench on them.
 
The smaller lines are the vent lines that connect to the top of the tank. I fought with both of those lines for a while and found it best to drop the tank to attach them. The problem is the nipple the hose connects to is recessed a bit into the tank and to tighten a hose clamp there is no room. Dropping the tank give you room to get a wrench on them.

Thanks Nik. I am afraid I am destined to drop the tank. I changed the gasket at the sending unit, but after driving today I detect a gasoline odor back by the tank. I think the odor is diminished from before, but not sure if just replacing that overflow hose is going to magically solve my problems.
 
Taking a look at things before I get ready for the project...

I was not sure if it was my overflow hose that was leaking when I tank all the way up, or my fill hose.

I took a look over the weekend and it was the fill hose that had the wet marks on it. Looks like I will end up taking the route @NikP took.
 
View attachment 1060312 View attachment 1060313 I visited the Napa store and picked up some 2 inch soft wall hose and it slides over the 54mm tank outlet. I coupled it with a Gates 24717 90 degree elbow (which is also flexible enough to slip over the fuel inlet). I had to cut about 1.5 inches off the vertical end to allow it to ride high enough on the inlet to center where the elbow goes through the body.

I got it all together and started to add the 5/8 inch vapor vent hoses and had to take it all apart to drop the tank in order to put hose clamps on the vent nipple at the tank. There is no room and I strarted to get really frustrated so I stepped back to drop the tank and start again.
:bang::bang:

Here's a picture once completed.

Did you get both pieces at NAPA? Thanks...
 
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Pablo,

They are working on a 90 degree super elbow. Should be later in the year. I tried the 45, but couldn't get it to work, 90 fit better.
 
Someone would have to experiment because I couldn't get their 2inch hose to expand to go over the nipple of the inlet or tank. Their wall was reinforced with wire. Hopefully the new one isn't.
 
You need soft wall tube, not reinforced. It is not a suction hose, so no need for reinforced.
Assuming you got the 2" hose? How does the 90 fit over our 54mm pieces in the Pig?

Someone would have to experiment because I couldn't get their 2inch hose to expand to go over the nipple of the inlet or tank. Their wall was reinforced with wire. Hopefully the new one isn't.

The spring reinforced hose is much more rigid to prevent collapse in suction application. For fill hose we can use the soft wall.

Did you end up getting the Gates 90 degree at NAPA?
 
Did you end up getting the Gates 90 degree at NAPA?

Yes, Gates part #24717. You can get it from many other places but I did pick it up from the local NAPA store.
 
No got the coupler from filler neck supply.
 
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