Build First Vehicle to work on - FJ40

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What about a leakdown test? Is this equal in the results? I have a bit respect to put the starter on it again since i have no idea how this would work properly but i would find out. Just trying to figure out if there is an alternative.
 
Leak down test is fine - takes more equipment. You will need to lock the engine as air pressure will blow the piston down and open a valve. I saw my current engine run sitting on the ground. Coffee can of gas with fuel hose in the fuel. + Jumper cable on starter with a wire to connect to the solenoid, ground cable connected to block.
 
You don't need to start it, you just need it to crank. Jumper cables, a battery, and a screwdriver will make it crank. A leak down test is more complicated. I would 1st adjust the valves. Has the engine been sitting for a while? Imo, a dry and wet test will get you going in the right direction. If you want more info do a leak down test. Or just rebuild the engine.
 
Okay. The sound of reason is ringing from your answers. So I'll try cranking without fuel.

The engine was running for about 2 hours 2 years ago and sat 38 years in a shed before. I really hope not to rebuild it this is my first motor after the 2 strokes in my youth.

Good that I didn't get my bellhousing of today as planned. I read contradictory info about the oil here. While it said in the manual there should be no oil on the clutch disc or else its broken I read it's normal there is oil in the bell housing floor... I can't quite wrap my head around this as I think there is a gasket leaky if this happens, or not?

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Rear main oil seal leaks. Speedy sleave is the answer not just a new oil seal. Inspect the cranks surface it will have a grove and leak, common. I just bought the sleave for the transfer case e-brake hub. Still need to figure out something for the front axle - each shaft has two groves were the seals worn into the flats.
 
Heya

I did another test session. Took me a while. Who would have thought I don't have a spark plug nut. I forgot that I did lend that when I first pull them off. So after some back and forth (later a second time because I bought the wrong bolts for the engine stand) I finally got the compression test done.

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Seems way better. And I have a possible explanation for 2, the whole plug was rusty. So it might have gotten some rust in there and the valves are not as fitting as needed. My question, here soak in some cylinder cleaning fluid and de ruster and then go ahead? Im somewhat quite ok with the result and still hope to not need to take it apart.

On the flywheel side of things. Is this flywheel still good? I don't know what to look for. I attached some screenshots. And till now I'm not sure where the oil is coming from. Because the transmission did actually look tight. But the big main seal also doesn't look bad.

One thing I noticed is the bolts of the flywheel were very oily and there was some oil drain there but not sure that explains the puddle.

Tomorrow I'm going to dismantle the oil pan. I hope no screw stays stuck.

And I took the frame out to see sunlight and wash and clean the garage. The dirtiest jobs are done so time to clean the tools and then get things nice again.

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On the flywheel side of things. Is this flywheel still good? I don't know what to look for.
It looks like there are some heat-spots on the flywheel, should be re-surfaced. Re-surfacing a flywheel is a common procedure, just about any machine shop can do it.
 
So the new bracket is joggled upwards instead of downwards?
Looks like it sits above the bumper rather than below it, which looks cleaner I guess. Don't you just need to grind off a bit of the chassis rail to allow the bumper to slip in above it?
I have a 1979 leaf perch is tucked in rear channel ( that holds tail lights ) and a 1983 where it is bolted on the underside of the rear channel. Seems like both are factory but I could be wrong. Looking at the grey painted rear leaf spring perches also looks wrong though very clean.
 
Updates Updates Updates.

Sandblasted the Transfercase and other Parts with Glas. Glasblasted. Gave it to someone because i have only the other Medium. Turned out quite nice. Then recoated it with some Wax like primer. Its
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strange how it changed the color but it gets more silverish by the day.


Then i painted the Transmission and started to work on the transfer case. Missing a bearing but im starting to assemble it again.
While i wanted to replace the roller cage bearing in the output shaft i broke the tool and this thing was expensive. the bearing just doesnt want to move. And i broke off a spline :O i attached a picture. I would greatly appreciate opinions about it because the way i see it i can just continue using that shaft. But yeah. Sad times. Often i break things trying to remove em.

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And some pics:
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I have good momentum now and try to get the transfercase and transmision into one piece by the end of this month.
 
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