...As C-Drew mentioned, there is a maiden voyage in the works in May. I'm rendezvousing with the NorCal crew at Great Basin NP in Nevada. I'm stoked - this was exactly why I wanted to do the motor swap.
Me and the boy will bomb the 1700 miles out there, "overland" around remote Nevada for a week, then mash the motor back home.
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I'm especially looking forward to being able to muscle my way through this part of the drive...
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GBNP
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We are back from the maiden voyage...2200 miles to Sparks, NV, 750 miles of off-highway travel that ended near the Nevada/Idaho border, and then 1800 miles back home.
We put more miles on the truck during just the drive out than I was able to get in for test miles after the swap.
The trip was epic, and needs its own thread, but there's still some tech involved.
For the most part, we didn't have any/many problems. 850 mile days were the norm, with a final 1200 mile push from Laramie, WY which we made with only a few hour layover at a rest area to catch some zzz's.
Cruising speeds averaged 80-85, negardless of the grade. At no time did I lose speed climbing a pass, even the big climb out of Denver. I bounced off what seems to be a governor a few times while passing (100 mph computer speed, 93 GPS speed), which is very easy to do when you are cruising 85 in an 80 and need to zip around slow traffic. At no time did I hold anybody up!
Mpg's ranged from the mid 13's to almost 18 where we had a net elevation loss.
The bad: on the way home, during a stop in Utah, we noticed gear oil was misting all over the back of the truck. Crawling under for a look revealed oil seeping out of the t-case in a few places.
We went to a nearby lube shop, where they let me pull over their pit and inspect. When I pulled the full plug, a mix of gear oil and ATF came pouring out. We drained the excess from the t-case and added a quart and a half to the transmission and peeled out. In hindsight, I should have drained the t-case and refilled, but I wasn't thinking clearly at the moment and just wanted to get home.
The misting did not re-appear the rest of the trip, but I have not had a chance to re-check the levels. I took the ignorance-is-bliss approach and only monitored for high temps and weird noises, neither of which showed up.
The other bad (which after Googling, may not be a bad): engine & transmission temps. On a few long highway climbs, my engine temp got to 210. I thought this was high, but googling seems to show 210 as a normal operating temp, with peaks of 220. Does anyone else have any feedback on engine temps?
On a looooong, slow, steep, high-altitude off-road climb, it once reached 220 briefly. Luckily this was at the top. Engine braking down the other side shed the heat immediately.
This concerns me because the ambient temp wasn't that high. I didn't hear the fan clutch come on either, which may be the culprit at low speeds.
On the highway, my transmission temps always ran 95-105 degrees above the ambient temp. On the highway, the max temp I saw was probably 180.
However, long, song, slow off-road climbs brought high trans temps quickly. I never got it over 210 or so, but it was pretty cool outside.
I'm not sure that my setup would be adequate for say Superlift or Utah in the summer.
I'm thinking I need a bigger cooler and run it online with the radiator.
I'll keep my eye on the radiator as the weather warms up, put a new fan clutch on, and maybe tweak my shroud before I spring for an aftermarket radiator.
Overall, I'm very pleased with the swap. That motor is a workhorse.