Bear Lake Cruiser
SILVER Star
Thanks Phatdragon
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I just did this mod last week and all is well!!I know it's more of a cut under the small door to retro the old panel to work but does anyone have the measurements of the opening. It's pretty self explanatory but I don't want to screw it up. Thanks!
@TLEXAS, did you ever attempt to cut out the plastic that was preventing a full size filter from fitting? Curious to know whether it's just dead space behind it or whether I'd destroy my evap box by trying to do it.For those of us with half a filter space available there are apparently two options to sort out our issue.
Option 1: cut the filter in half as shown in previous photographs (I did this)
Option2: cut the plastic spacing out in the filter box (a little more difficult to achieve but will try that option next time I have some spare time to chip away at more updates/modifications/upgrades
Have not tried to cut the internal spacer out as yet. Been tinkering with all sorts of under bonnet tweaks. Fitted a 3" dump pipe off the back end of the GTurbo to bring the power curve forward. Spools up much quicker from the get go. Always have a list of tweaks and mods many of them initiated from trawling through this website.@TLEXAS, did you ever attempt to cut out the plastic that was preventing a full size filter from fitting? Curious to know whether it's just dead space behind it or whether I'd destroy my evap box by trying to do it.
Cheers!
I just wanted to chime in and say that I ordered just the cover and the two pack of filters, total cost under $50, and used an oscillating saw to cut my filter box opening identical to yours using the mold outlines as a guide. I was very careful to avoid letting the saw get out of control as there are a few connectors and several dozen signal wires within 3” of the cut edges. Total time to remove the glove box and interior glove box cover, cut the hole, install the filters and the new cover and reinstall the glove box parts was under 20 minutes. Hardest part was honestly getting the screws under the glove box to go back in the same holes.I just did this mod last week and all is well!!
You can see the lines where to cut. At least I did have lines. I didn’t get a pic prior to cutting. Sorry. I used a oscillating saw to cut opening. Wasn’t the neatest but did the trick.
I purchased the cover from:
toyotapartsdeal.com
Cover,cooler, No1
Item 88891-60050
On packing list it lists as 88891-60050 but package says 88891-60060. I assume they are identical and universal. It fit just fine. Just be careful not to break the clip tabs. They will snap!
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I just bought a kit for Australian spec 2006 GXL and have found like most with no filters or door, but it seems I have the same issue as @TLEXAS.Have not tried to cut the internal spacer out as yet. Been tinkering with all sorts of under bonnet tweaks. Fitted a 3" dump pipe off the back end of the GTurbo to bring the power curve forward. Spools up much quicker from the get go. Always have a list of tweaks and mods many of them initiated from trawling through this website.
I just bought a kit for Australian spec 2006 GXL and have found like most with no filters or door, but it seems I have the same issue as @TLEXAS.
Does anyone know why there is a barrier in there and if it can be removed. I know others have cut the filter down, but would like the filter to cover both fresh and recirculated air. Mine has a slight gap in the middle so looks like there is a void behind it but does it serve a functional purpose?
Had to have my evap replaced as it got so gunked up that it failed and don't want it to happen again. Do a bit of remote travel and our red dirt here in Oz just gets into everything and is so hard to remove. Would rather keep it out of the aircon system and our lungs.
Still need to remove the blower to check how much dirt is in that housing, but my setup seems to be a bit different to what I've found on the internet. Think it is probably just a few extra things that need to be removed to access.
@TLEXAS, have you done anymore on yours?
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Bit the bullet today and cut my separator out. Was a bit tight to access, would've have been easier if the condenser was removed but I had just paid to have it replaced and regassed, so want too keen on paying again.Have read on some previous post that folk with short pocketed inserts for filters have cut out the plastic spacer but have not managed or rather bothered to do it as yet. Been tweaking performance stuff under the bonnet
Bit the bullet today and cut my separator out. Was a bit tight to access, would've have been easier if the condenser was removed but I had just paid to have it replaced and regassed, so want too keen on paying again.
Had originally planned to use a sharp knife the cut it out but access excluded that, so it ended up being a hacksaw blade job. Not that pretty but it did the job. Simply did a vertical cut all the way to the top and bottom then put pressure on the tab and it broke off. Then just cleaned up where it broke off, was much easier than trying to somehow get the hacksaw to do the horizontal cut.
The hardest part was at the top, there is a couple of rails/guides that run front to back, and cutting out in between them was tricky.
It definitely does restrict air flow, but with my new condenser unit we pretty much never have it above the first setting anyway so worst case will be going to setting two.
Pulled out the blower as well, but nothing but caked on red dirt in the blades and the housing.
Thanks to all for their previous posts, a great source of information.
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Hey mate, was this a pretty tricky job to do? I wouldn't mind having a go at mine as well but don't want to risk absolutely destroying the box or the evap unit.
By "restrictive" do you mean just because it has an additional filter or are you saying it's more restrictive than the overseas ones that came out with the box without the separator?
Did you just drill a small hole to use as the starter to put the hacksaw blade in?
If you've got any more tips/photos that'd be really appreciated!
Cheers!
So I bit the bullet today and did it; whilst it was a tedious as far as cutting out the false wall with a hacksaw blade in a confined space, it actually turned out pretty good.Hi kcslb92
To be honest it was pretty easy in the end. The biggest risk is when I tried to break off the plastic part at the bottom because I only made one cut. Would definitely recommend to make multiple cuts vertical cuts so it's not so violent of snap both top and bottom.
My separator actually had a horizontal slot in the middle, so simply pushed the bottom part back to start the cutting the top. My bottom cut was pretty ordinary as you might see in the photo.
As mentioned, the hardest part was at the top, trying to cutout in between the rails. My filters are still a tight fit but they are removable through the cover.
As for restrictive, it is purely from observation that the air flow out of the vent seems to be less with the filters but haven't measured it.
Goodluck