1FZ-FE engine refresh parts list (OEM) (1 Viewer)

[OGBeno]

Never boring

View attachment 2806299

Trust me. Whatever EB is telling you is wrong. Whoever EB are.

Call up and talk to a real ****ing human being who knows what they are talking about.

 

[COYS]

Trust me. Whatever EB is telling you is wrong. Whoever EB are.

Call up and talk to a real f***ing human being who knows what they are talking about.

Have a sip of coffee, dude. I said I'd keep digging.

 

[Atomic City]

I just punched those up in Toyota parts deal and it looks like they have them.

 

[COYS]

I just punched those up in Toyota parts deal and it looks like they have them.

At $400 and given they're lifters, I'll just reuse mine assuming they're in good working order. Thx, Atomic!

 

[Atomic City]

At $400 and given they're lifters, I'll just reuse mine assuming they're in good working order. Thx, Atomic!

Yeah. I think that is a good plan.

 

[OGBeno]

Have a sip of coffee, dude. I said I'd keep digging.

It’s night time. I’m already drinking.

 

[COYS]

It’s night time. I’m already drinking.

View attachment 2806321

Had many nights a feastin' there with my Nigerian buddies. şerefe!

 

[brettk]

Looking over your list as I’m doing the same in the next couple of months. Isn’t the rear main included with the short block?

 

[OGBeno]

Looking over your list as I’m doing the same in the next couple of months. Isn’t the rear main included with the short block?

No.

 

[brettk]

No.

I’ll add it to my list then, thank you sir!

 

[OGBeno]

I’ll add it to my list then, thank you sir!

It comes in the 04111-66036 gasket kit.

 

[brettk]

It comes in the 04111-66036 gasket kit.

I went the route of the OP and already got 04112-66036 from Joey’s kit. Thanks though! Great thread @COYS, you’ve been a huge help.

 

[COYS]

Here's likely the final update to the raw OEM parts list that's custom to my rebuild. You're not seeing a lot of the major accessories like pumps, radiator, hoses and filters because they were already replaced with new 3 years ago. I'm also replacing every bit of the EGR system (parts gathering dust as we speak).

As you can see from the go, there are non-engine related parts that I incrementally added as a "while in there" effort. I accrued the part numbers by just doing a bunch of search on ih8, DM'ing some other rebuild OPs (u know who u r thx) and referencing partsouq db. I'm certain to miss bits and pieces, but live & learn, enjoying the journey.

• The lifters took the longest to source, even longer than the short block which came straight from Japan
• I'm just going to let the machine shop handle the shims for obvious reasons
• The engine harness I got maybe half a year or so ago is made in Vietnam; everything else on my list is Japan made
• I sourced parts from four primary vendors: 1) A SoCal Toyota parts center; 2) Partsouq; 3) Boch Toyota; and 4) Amayama
  • Partsouq is definitely the most reliable and best packaged
  • Amayama is hit or miss so I avoided them except for the bigger ticket items that cost markedly less than Partsouq or weren't available via Partsouq (consistently longest to ship)
  • Boch Toyota hasn't botched an order yet, but their packaging needs work and their communication is sparse which is ironic given they're USA-based
  • Fedex charged duty tax via snail mail on the power steering gear order which might be because the thing is pushing 50lbs (maybe raised some eyebrows at the airport)
  • If anyone wants a referral to the SoCal Toyota parts guy, DM me (shipping a short block is a non-starter!)

Part description	Qty	Part #	Notes
Cylinder head	1	11101-69107	Possible to reuse, but I went new
Block assembly	1	11400-66041	Possible to reuse, but I went new
Head bolts	14	90910-02111
Head bolt washers	14	90201-12222
Fuel injector	6	23209-74080	You can rebuild these for less $
Steering gear assembly	1	44110-60212	Steering - comes with 105 shaft
Arm pitman	1	45411-60360	Steering - need it to fit the 105 shaft
Steering bolts	4	90105-12110	Steering
Steering nuts	4	90179-12085	Steering
Front engine mount	2	12361-17011	Mount
Rear engine mount	1	12371-66030	Mount
Rear main seal	1	90311-99009	Likely extraneous; think it comes in the engine kit
Bolt stud	4	90080-12007
Nut lock	4	90080-17187
NUT, LOCK- FOR MANIFOLD TO HEAD	13	90179-10128
BOLT, STUD- FOR MANIFOLD TO HEAD	13	90116-10169
Valve cover gasket	1	11213-66021	Comes with the engine kit
OEM throttle body gasket	1	22271-66010	Likely extraneous; think it comes in the engine kit
OEM spark plug tube seals	6	11193-15010	Likely extraneous; think it comes in the engine kit
Engine kit from 1998	1	04111-66061	This is the 105 kit; cheaper (thx to @SNLC)
Oil pressure sender unit	1	83520-60040
11434H Front near timing cover	2	90253-11021
11434X bottom right	2	90253-13002
11415A DS Middle block	1	96431-23814
11434C Rear top	2	90253-15007
11434D Rear by trans	1	90250-06068
11434B Rear by trans	2	90250-08054
Orifice cylinder	1	11448-66010
Cock assy, drain	1	90910-09129
body mount (under front seat feet)	2	52203-60042	Mount
body mount (under front seat feet)	2	52204-60042	Mount
body mount (under rear seat feet)	4	52205-60010	Mount
body mount (under rear seat)	4	52206-60010	Mount
body mount (outboard of rear springs)	2	52209-60050	Mount
body mount (rear of frame R HDJ81)	1	5224160020	NLA for FZJ80, but HDJ81 interchange (thx to @OGBeno)
body mount (rear of frame L HDJ81)	1	5224260010	NLA for FZJ80, but HDJ81 interchange (thx to @OGBeno)
Transfer case actuator	1	36410-60050	There is no non-T sourced version I think
TVV	1	25820-13020
ECT sensor	1	89422-35010
ECT sensor washer	1	90430-12005
ECT cut switch	1	88790-60050
ECT sender gauge	1	83420-16040
Knock sensor wire	2	82219-35010
Knock sensor	2	89615-30050
10/5/21 Camshaft	1	13502-66010
Camshaft 2	1	13501-66020
Gasket chain tension	1	13552-66010
Camshaft gear	1	13529-62901
10/4/21 DISTRIBUTOR DRIVE GEAR	1	13515-75010
CAMSHAFT TIMING GEAR/SPROCKET	1	13523-66020
TIMING CHAIN TENSIONER	1	13540-66011
CHAIN SLIPPER	1	13559-66011
CHAIN DAMPER	1	13561-66010
TIMING CHAIN	1	13506-66010
VALVE, EXHAUST	12	13715-66030
VALVE, INTAKE	12	13711-66030
10/4/21 SPRING, COMPRESSION	24	90501-38006
VALVE SPRING RETAINER LOCK	48	90913-03027
VALVE SEATS	24	13734-66020
VALVE RETAINERS	24	13741-66020
10/4/21 OIL PUMP COVER GASKET	1	15188-66020	Likely extraneous; think it comes in the engine kit
OIL PUMP ROTOR	1	15102-66020
OIL PUMP DRIVE GEAR	1	15163-66021
OIL PUMP RELIEF VALVE	1	15131-46040
10/4/21 RELIEF VALVE SPRING	1	15132-66020
GASKET, RELIEF VALVE	1	15134-17010
10/4/21 PLUG, RELIEF VALVE	1	15133-17010
OIL COOLER GASKETS	2	15785-66010
COVER, OIL COOLER	1	15701-66010
10/5/21 Distributor	1	19100-66020	You can rebuild v buying new
valve keeper	50	90913-03027
valve seals intake	12	90913-02096
valve seals exhaust	12	90913-02105
valve lifters	24	13751-66020	These took a while to get
shim	24	13753-66020	A bunch of sizes
timing cover	1	11310-66020
timing cover gasket	1	11328-66020	Likely extraneous; think it comes in the engine kit
Front main seal	1	90311-52022
Oil cooler relief valve gasket	2	15134-20010
Oil cooler cover gasket	1	15725-66010
Bypass tube gasket	1	90301-29006
SPRING, OIL COOLER RELIEF VALVE	1	15132-50010
VALVE, OIL COOLER RELIEF	1	15131-64020
PLUG, OIL COOLER RELIEF VALVE X 2	2	15133-20010
Oil cooler plug	1	90341-20002
Oil cooler assy	1	15710-54030	Pricey item; debated getting it, but did it anyways
RING, SHAFT SNAP(FOR CAMSHAFT SUB GEAR)	1	90520-41004
WASHER, WAVE(FOR CAMSHAFT SUB GEAR)	1	90206-42001
PIN, STRAIGHT	1	90250-05027
SPRING, CAMSHAFT GEAR	1	13579-50020
BOLT	1	90910-02093
PIN, STRAIGHT NO.2(FOR CAMSHAFT KNOCK)	2	90250-05030
RING, SHAFT SNAP(FOR CAMSHAFT SUB GEAR)	1	90520-47002
NUT (FOR TRANSMISSION CONTROL CABLE)	1	90179-08040
BOLT, STUD(FOR EGR INLET)	1	92122-60818
BOLT	1	90109-12057
BOLT, FLANGE	2	91511-B0816
JET, OIL	1	13516-66011
gear, pump drive shaft	1	13522-66030
gear or sprocket, crankshaft timing	1	13521-66020
Key (for crankshaft timing gear) x2	2	95161-30516
rotor, crankshaft position sensor	1	19315-66010
Bolt (for crankshaft pulley set)	1	90119-22001
WASHER SET, CRANKSHAFT THRUST	1	11011-66020
SEAL, OIL (FOR FRONT OIL PUMP COVER)	1	90311-38020
RING, O (FOR FRONT OIL PUMP BODY)	1	90301-99033
Rear heater pipe front section	1	87209-60301	While in there
Rear heater pipe back section	1	87209-60441	While in there
Clamp heater	4	87124-28040	While in there
Clamp heater	6	87124-60070	While in there
Bolt	2	90119-08197	While in there
Nut	3	90179-06161	While in there
COIL ASSY, IGNITION	1	19080-66010	Non-engine
IGNITER ASSY	1	89621-26010	Non-engine
Harmonic balance, pulley crankshaft	1	13470-66030
RING, O(FOR FUEL PRESSURE REGULATOR)	1	90301-09002
REGULATOR ASSY, FUEL PRESSURE	1	23280-75010
INSULATOR, INJECTOR VIBRATION	12	23291-41010
BOLT, UNION(FOR FUEL PIPE NO.2)	6	90430-12026
HOSE, FUEL(FOR FUEL INLET)	1	90923-01396
BOLT, STUD(FOR INTAKE MANIFOLD TO CYLINDER HEAD)	2	90126-08008
THERMOSTAT (HEAD)	1	90406-17007
UNION(FOR CYLINDER HEAD)	1	90406-08011

 

[davidp14]

Once again this is clearly a tremendous effort and you are without a doubt going to save some mudders a lot of time.


I hope to start the same job within the next year or so and I'll definitely be referring to this when that time comes.
Thanks again

 

[COYS]

Once again this is clearly a tremendous effort and you are without a doubt going to save some mudders a lot of time.


I hope to start the same job within the next year or so and I'll definitely be referring to this when that time comes.
Thanks again

Hope to get a chance to grab a beer with you while looking longingly at both of our refreshed 80s at a time that will surely come.

 

[MTrun]

This list is great. Maybe I shouldn't ask, but how much should one budget for this kind of engine rebuild?

 

[lazy]

This list is great. Maybe I shouldn't ask, but how much should one budget for this kind of engine rebuild?

Diy - $5 to 6kish if you reuse the block. Add another couple grand if buying new. Add more if not sourcing parts from overseas. Budget $15k to $20k for turn key at a reputable shop.

 

[COYS]

This list is great. Maybe I shouldn't ask, but how much should one budget for this kind of engine rebuild?

My final OEM parts list above = $16.5K which includes pretty aggressive discounts from Middle East vendors + USA Toyota parts counters.

Based on my notes and parts desc, if you take out the non-engine, while-in-there parts, it’ll sit closer to $10-11K roughly.

As time passes, you will run into NLA and pricing increases so ymmv.

 

[COYS]

Fast forward 4 months short of 2 years from my original post, here's the finished product.

Food for thought, sourcing new Toyota shims might be the critical path to buttoning things up especially if you're building a new head so take this factor into account. Lifters, too. There's so little demand for them that they were in short supply here and overseas during my build.

Enjoy the process my friends and thanks for playing!

P.S. This dude is legit for sourcing T parts

Dave Stedman
Japan4x4
http://export.japan4x4.com (English)
JAPAN4x4 - http://www.japan4x4.com/ (Japanese)
Importers and Distributors
stedman@japan4x4.com
Direct Dial to Dave from the USA 510-931-6324

 

[BillyGoatMTB]

Fantastic Thread, thank @COYS and all contributors

I'm planning an engine refresh, praying I find a supercharger somewhere on someone's shelf, and steering refresh this year.

Does anyone recall or know, I remember reading somewhere here on mud the new 80 series steering box 44110-60212 came with the 105 sector shaft already installed.

Anyone have a lead on a new or used fairly priced supercharger also?

Rock on Mud