Thank you kind sir! Steve (Dad) and I say hello!Part of the main engine wiring harness.
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Thank you kind sir! Steve (Dad) and I say hello!Part of the main engine wiring harness.
Jim, the harness side (90980-10898) is NLA, according to McGeorge (and PartSouq)Just discovered that the EGR gas temp sensor plug on the harness side has disintegrated. Can someone help with the replacement part number for the plug?
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Jim, the harness side (90980-10898) is NLA, according to McGeorge (and PartSouq)
View attachment 3252533
However the female (sensor side) 90980-10899, is still available (which makes little sense to me, since the sensor has been NLA for a long time):
View attachment 3252535
The good news: Ballenger has a replacement pair that will take care of your problem (OEM Sumitomo parts):
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You'll need to order both the male (CONN-76018) and female (CONN-75930) kits, (housings, terminals and seals) and replace the broken (harness) side (male) as well as the good (sensor) side (female), unfortunately. These are from the 1UZ-FE parts bin (left hand side menu), you'll need to call, or email, Ballenger tomorrow and check stock on the male (CONN-100658) housing; the terminals and seals are listed on the website - no idea why the housing is listed but doesn't have a page).
I also highly recommend the terminal crimper; I tried repairing my engine harness without one, and it works so much better with the right tool. This is all I use for terminals now:
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Jim, there are several in the Wiring Harness Repair manual. The knock sensor connector housings are typical of the female housings: they are designed to mate with a sensor, so there won't be a male available.Thanks. I searched and came to the same conclusion that 90980-10898 was NLA. I'll order these parts for a solid repair. The connection is holding together for now but I expect it's just a matter of time before the plug completely fails.
Any suggestion for a one wire, waterproof connector? I have a PO patch where a connector was removed and the wires spliced togther.
Jim, there are several in the Wiring Harness Repair manual. The knock sensor connector housings are typical of the female housings: they are designed to mate with a sensor, so there won't be a male available.
I would suggest you use the male housing numbers to match up the female housings, for example, for pairs that are used as harness joins:
View attachment 3252670
and then ask Ballenger for the housings, seals and terminals to make up the complete housings.
The copy of the repair manual I've posted in the Resources section is bookmarked, so you don't have to scroll to find the sections; I search for housings by CTRL+F and the last five digits. Use the female (or male) as a starting point, and then CTRL+F to the section that shows the paired numbers. I found several pairs that Toyota still lists as available, but only one side.
Also, FWIW, the type 2.3II terminals are the most commonly used terminals in the engine harness. I keep 20-30 on hand, male and female, for repairs, since they're used more often than not.
My suggestion, and this may be easier if you are only trying to make a splice and don't care to keep the harness OEM, is to search Ballenger's website for two-way (that's the name for two wire housings) kits for 1UZ-FE or 2JZ engines, since those are more likely to still be in production, and just use one of the terminal "ways" leaving the other blank (Toyota does this often; you just need a solid seal [plug] where the unused "way" is - Ballenger has those).
Ballenger also has, or can get, housings that aren't listed in the online catalog, so it may be even easier to call and ask them to put together a connector housing pair kit for you. AFAIK, all the waterproof housings they list are Sumitomo, the ones Toyota uses. Other Japanese manufacturers use them too, so again, if you're not concerned with an OEM connection, just a good one that Toyota would likely use today, any Sumitomo will work.
Just make sure that any connector housing that you intend to use outside the body, like the engine harness, for example, is listed as waterproof. Ballenger carries, and Toyota lists, non-waterproof connector housings too (they're mostly Yazaki, although Yazaki also makes waterproof connector housings).
HTH
Download the Wiring Harness Repair Manual, in the Resources section. Everything you need is in there.I don't have access to Table_of_Housing_Cross_Section.pdf
I need the female wire splice for a 1995 Land Cruiser corner/clearance light. Middle wire broke.
I found what I was looking for in this thread:Download the Wiring Harness Repair Manual, in the Resources section. Everything you need is in there.