nwfl4runner
GOLD Star
Yeah, pic's would be awesome!
Here you go. The Acrylic sheet was some black 1/8" thick. You have to remove the entire unit (including seat fan switches) to disassemble but it's very straight forward. The main unit that contains the ash tray unscrews from behind. Begin disassembly until you have it completely broken down. There is a flap that covers the ash tray that you can remove. I used a hot knife to cut out a recess for the switch pro to fit in. The acrylic was cut 2 1/4" x 5 7/8" inches. There is an indent on the bottom edge that you need to cut so it sits flush on the bottom.
To cut the acrylic straight I cheated and used my table saw. Then used a Dremel to cut out the hole for the switch pro. The acrylic actually sits on top of the ash tray unit providing excellent support all around. I then used 6-32 rods to extend through the bottom of the ash tray through holes I drilled. Washers and red Loctite works a charm. The rod can now be removed using the nut any time I need to. You can see how I used the switch pro metal plates as well. With the smallest pressure the unit is held both flush and solid. It doesn't move. Also note that I wrapped the rods nearest the wire with rubber to prevent any rubbing.
You must cut one of the rods flush to ensure the opening mechanism still works. It still touches at the bottom, but actually has the benefit of opening the ash tray without pushing as far. The switch pro needs to be installed upside down so you can see the activation buttons. You need to place the unit approximately 1/4" from the bottom so that you can have room for metal bracket. It also allows you to see about 90%+ of the top buttons when the installed.
Hope that helps!