Trail Pig

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Joined
Mar 13, 2009
Threads
126
Messages
1,199
Location
Da shoots
Working on the second year of ownership of my Pig, hope to have it wheeling by the end of summer...bought it like this in October 2013. It's a Jan. 1970, grille lights, three on the floor, vacuum t-case, Weber carb, some rust, ghetto wiring, bad brakes and mostly missing exhaust....what a deal!

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Also turned out the driver's door regulator barely works, not a stitch of weatherstripping was any good, and the rear window mechanism was shot.

I built an exhaust fairly cheap, added a booster and dual circuit MC from a 74 FJ, tightened the brakes and started driving it.

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Soon I found out that I had to re-wire almost everything between the dash and the radiator and discovered that the thick bedliner covering the lower half of the body concealed Bondo that was 1/2" thick in some spots

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At some point Brew8 from Billings MT sold me an SM420 and Warden's adapter for a song (that i have yet to install) I also installed JTO's front disc kit with a T-100 1 1/16" master cylinder. Works great so far.

Somewhere along the way I built this crappy excuse for a rear lift hatch....needs some tuning still sadly
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Then came a child/home ownership/family dog and didn't do much with it. Added a set of 34x9.50 Swampers from craigslist, and started a roller paint job with Rustoleum's Sunrise Red. Didn't even finish that!

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Re-purposed a bumper my father built for an old Willys project and fitted it to the '55 to round out the frontend as well:

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Not too long ago I started a scratchbuilt rear bumper/swingout out of 2x4 box tubing:

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And when your 'cruiser sits in a garage for 4+ months, the fuel system and carb tend to dry up, necessitating the gas can strapped to the front in order to pull it out of the "shop" and rotate it 180*

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At some point it got a Mini-truck P/S that I need to show also.

Ideally, by the end of the summer i'd like to:
install some type of suspension system,
swap the SM420 in,
finish the rear bumper,
patch the floor,
build rocker replacement/sliders
twin-stick the t-case
and wheel the thing!

down the road:
paint it, but probably not red. maybe CARC "383" green that Rapco Military sells. Roll it on of course.
Try a different carb, like the small body Rochester 2G i have sitting around. Replace as much of the rubber parts as I can and re-do the homemade liftgate also.



The interior/body is missing too much to be a good resto candidate anyway.
 
hopefully starting this thread will motivate me to do a little work to it every weekend. In addition to adding a rear locker and dual tcases to the tan solid axle mini truck in the background of the last pic
 
That all looks like good progress. I like the rear bumper and I don't know why you don't like the hatch. It looks like what I want to do.
 
I like the rear hatch, also. They should of come that way. That CARC paint is tough, it's on all my Military stuff. Glad you said " rolling it on " bad to inhale .

Good Job on the bumpers!
 
My power steering swap was a feat itself, I obtained a complete system from a 1985 Toyota 4x4 solid axle truck for nothing.

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The I had to over come the fact that a 1970 pig has one belt, and no provisions to add another. I machined this little spacer to bolt a toyota pickup pulley onto the stock water pump pulley of the FJ55

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I also had this new Trail-Gear flat pitman arm, however it had the larger mini-truck/FJ80 taper, that was also the wrong direction. To fix that, I cut my FJ55 pitman arm, machined the end into a insert, drilled the Trail-Gear arm out to 7/8", and pressed the insert in and retained it with a couple tack welds.

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JTO makes a good lookin' shock mount/steering gear combo mount, but i was intent on making one. I chopped up a big piece of rectangular tubing and came up with this:

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I had to trim a lot of the inner fender and bend some lines

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I was also able to hack and reuse the stock driver's side shock mount (but didn't photograph it). I also had to relocate the oil filter farther away from the box as well. Running the pressure and return lines took considerable fitment, but they worked out. One finger steering baby!

I chopped, sleeved, welded and shortened a stock draglink to make a new steering link off the box, in order to have replace-able ends now. The pump bracket was fabbed out of some 1/4" plate and the remains of the stock '85 pickup brackets.

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The stock steering shaft bolted up after i ground some clearance into the U-joints and cleaned it. Overall the setup works great, and is perfect for 34-9.50 swampers or radial 33's.
 
Last bit for today is the HEI dizzy i installed. After ruining a Pertronix module when i left the key on too long (that musta been my issue with it) I bought a replacement distributor from Rock Auto, specifically one for a 1979 Chevy Camaro with a 250 CID 6 banger (4-pin version). I won't go into too much detail, as several threads exist already. The main points are swapping drive gears and wiring it. I also made a custom set of wires using JEGS 8.5mm Power Wire DIY kit. I have yet to set the timing, but it's close enough to run and drive....ish.

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Probably would have been cheaper to buy two sets of the stock 79 Camaro wires and mix/match
 
Wow, you are tearing it up!

well, it's the last year or so all condensed at once. lol

Oh Man, neat stuff! I love making brackets. It all looks heavy duty!

Nice work!!! :beer::beer::beer:

thanks :) I reaffirmed today why i consider it a "trail pig" when working on my rear bumper. I'm using the rearmost body mounts (the frame side) as extra supports for the bumper. There is almost no metal left between the mounts on the frame and the rear floor behind the tailgate. I think i'll make some big UHMW pucks to help with that. Lot's of rot on this pig.
 
Did a little more rear bumper work today, hope to be done with it the next couple weekends :wrench:
then i can get it running again and work on the suspension:steer:

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We're having a small garden shed built next week to house the lawn mower/yard work stuff (and spare cruiser parts!) so my sinlge-car garage might get a little more organized and less cluttered soon.
 
more or less done with it now, gotta take the flapper wheel to it to clean up some of teh boogers.

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need to figure out what to do with the suspension. I had a line on some FJ40 4" springs, but shipping costs killed the deal :(

I'm gonna try 4" lift toyota pickup rears, up front in SUA. I'll have to fab new mounts to accommodate the longer springs and keep the steering correct, but i have them and they're free essentially. then maybe a shackle/add-a-leaf might level the rear.....thoughts?
 
I thought 40 springs were too short?

looking at this thread, at least the fronts are almost the same
/https://forum.ih8mud.com/threads/fj55-spring-length.168455/

the rears are longer though. i'll see what i can work up with out spending too much. I don't want to SOA though, it'd be too tall for 33's or the 34" swampers i have. SOA'd 55's look good, but waaaay tall i think. This thing is going to see the woods and i don't want a top heavy rig
 
Finally finished and installed the rear bumper! glad to have it out of the way, so I could start tearing the front suspension up.

Pablo-i read somewhere else that FJ40 springs also don't have centered pins like '55s. Weird. Wish I could afford the kit to use FZJ75 springs :(

for now I'm going to try and fit the set of 4" lift p/u rears on.....
 
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