Allow me to contribute to this titillating thread....
I just tore down an H42 mated/adapted to a 3 speed transfer case. It was on CL, it was cheap and I'm not crying...
Seller said it was "noisy" and popping out of gear. For one, the transfer was BONE DRY and must have nearly caught fire from the cooked looking grease all over it. Along with the absence of lubrication, the idler shaft retainer broke allowing the idler shaft to float all over. Here's the input gear. Note the seriously chewed up contact surfaces on the gear and the blown out chunks on the rear....
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Nearly the whole case looked like this, chunks of metal all over. And lastly, the poor melted speedometer gear with a good one next to it for contrast. How does one get to this point and still keep driving it?????
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