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For the past 8 years I've driven the insterstate back and forth from Caldwell to out by Micron delivering parts to the jobsites and am surprised I've never seen your Troopy on the road. That's very nice!These tires are growing on me... definitely make the vague handling more vague, but I kinda like that too as it fits my aging reflexes.
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I fried another battery post on our last camping trip. We were camped for 3-days, two nights and I went to start the truck to leave and heard the pfft and no-start. I popped the hood an saw the positive post clamp on the starter side had ridden up on the post so when I tried to start, there was some arcing and meltage. I wasn't able to get the split-clamp to seat on that post well enough to trust it for the 100-miles of dirt we had to drive to get back to civilization.View attachment 4212615
My wife suggested I swap the batteries, the clamps on the other battery are solid and clamped to the partially melted post fine. I did have to 'stretch' the cable connecting them in series. I cut the cable ties routing it under the air box and re-routed it over the air box which allowed the cable to reach the new configuration.
I ordered some solid clamps with multiple mounting bolts tapped directly into the clamp. View attachment 4212614
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Guess I'll add checking clamp tightness to my maintenance and pre-trip checklist. I am a bit concerned with the new clamps as they're aluminum and the hardware is steel. I used some anti-seize on the bolts, so hopefully there won't be galvanic corrosion.
I love the milspec ones (I have them too), but had to chuck in a 1/2” wrench
I think I have a sender in my garage - let me look sometime this week. Brand new, but was for my FZJ75 - not sure if it would work for yours.Decided to finally troubleshoot my fuel gauge intermittently working.
First-off, thanks @coldtaco for letting me know there's an access plate for the sending unit.
I was worried my plywood floor would prohibit access to the plate, but luckily it didn't. I pulled the plate and there's a piece of sheet metal blocking the sender, is that normal? Seems like its spot-welded to the floor, but may be but doesn't look right to me.
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It's pinching the wire and there's also a hose running under it that's compressed a bit. I don't think the hose is stock either.
I crawled under to see if I could find the plug for the sender as the wiring wasn't moving from above due to that piece of sheet metal.
I found a suspicious looking taped up connector, not the first piece of suspicious wiring I've found on this truck.
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I downloaded and printed off the pages of the FSM for troubleshooting a few days ago, I highlighted what I thought was most likely the problem then...View attachment 4216716
Un-taped the connector.
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And as I suspected some P.O. funny business was the cause.
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Now to decide if I should order a new sending unit (83320-69035 ~$70(+shipping and tariffs another $50)) anyway and find a doner receptacle plug for the new sender unit...seems unlikely that would be an easy find.
Anyone know what that chunk of sheet metal is for? For now I re-connected the wire into that terminal block and taped it back up.