Has anyone tried running two separators back to back?
If you're using the hardware store separators, with the included 5u sintered bronze filter, that might be too much back pressure.
Also, any issues with oil getting sucked out on extreme incline angles?
Well, you'll know when it happens, because you'll see a big cloud in your rear view mirror.
Good argument for a bigger can, though.
I've been considering this
ebay model:
http://www.ebay.com/itm/400385738180
I'm sure it's just an empty can like all the other
ebay cheapies, but the mouth when you take the cap off is supposedly 7/8", which means it's big enough to stuff full of metallic scouring pads.
I've also wondered if a length of brass piano hinge could be used as a baffle. Insert folded and unfold. Would make it trickier to fill with scouring pads though.
There are two other promising
ebay catch cans under $30 -- cans that are held together with screws so you can open them up and install baffling -- but they have both ports on one side so it would be an awkward fit on the 1fz without some elbow joints.
like this one:
http://www.ebay.com/itm/190761079076
I'm using one of these to install a catch can in my GTI, which with the FSI 2.0T engine is far more involved and started with a $90 milled aluminum plate that replaces the factory PCV system with a set of fittings.