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Mega has been sitting for a while waiting for its lazy owner to get him a gas tank. I am really thinking about linking the suspension, starting with the front. I wanted to do radius arms like on the 80s but people keep saying that is doesn't flex as well. i wonder what they compare to. I don't think I'm going to be a crazy crawler but i do want some capability and road manners. Currently it feels like i have semi leafs on now and doesn't like to stuff very much as it is. I think i could do radius arms over the weekend, but a 3 or 4 link will take a lot more time, beer, and head against a wall in rapid succession.

Here is what it looks like now. Sprung under with a ton of leafs and rear shackle. The shackle is too tall and flexes a bit under stress. The amount of work to do it right would equate to going to some form of a link imo.

What does the sty have to say?

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I say link it! My only regret so far is that I should have just linked mine since I was modifying everything anyway. Grabbing an FJ80 front axle and using the FJ80 arms seems like a quick and easy option and would get you what you want. I would suggest making your own only if you were building a serious trail rig. For something you will use a lot on the road the FJ80 setup seems like it will fit your needs.
 
Ok, follow up question. I think I'm going to use a custom radius arm. Heims or bushings? I know its a rougher and noisier ride, but this doesn't exactly drive like a Cadillac as it is now. Looks like you get more motion out of heims and I can just carry a bunch with me.
 
Update. no suspension changes but I had been amassing parts for my new fuel system. I had a company in San Bernardino make my tank and it just arrived today. 39 gallon aluminum tank. $500 delivered and it looks solid. I have to thank @Lil'John for the fuel pump source. '99 Camaro pump with 3/8 supply and return lines and a regulator. The regulator will drop down to feed my carb, but I can increase to use a TBI system. I am leaning towards FI.

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I got on my creeper and went under the back with the tank on my belly so that I could make sure I got my dimensions correct. I fit perfect and the pump lined up better than I expected with the access panel. I was going to put my filter close to the tank but it is too congested so I cut a few inches of the steel line right under the passenger door. I reminded myself the supply line was on the left. However it isn't on the left when you are on your back looking up. *&!#ING idiot! I'll have to cut the other line and swap. I guess I'll just use some more rubber hose to join the 2 steels back together. it will just be a random steel to rubber back to steel I guess. It's not a show pig
 
Got a lot done this weekend. I made the tank straps and the brackets that bolt to the body. I put the filter on the correct line, duh. While I was under the back end i cleaned the old mud that has been falling in to my eyes and mouth this whole time. I put some rust inhibitor and rubberized spray. Lipstick on a pig, of course. I hit a few delays though. My vise broke somehow and grinding, cutting, drilling welding became a labor. Had to use C-clamps for everything. Also, the right rear bolt hole for the tank is all messed up. There is no access to the thread so i think I have to weld a theaded stud. Other than that, im really close.
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This is the rear strap. I will sandwich the tank as i tighten the nuts. The tabs pointing out bolt to the body in the OEM tank holes.



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This is the fixed filter setup. Notice the rando rubber on the return line. This right under the passenger foot area.

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This is looking at the passenger side. I have the front bracket in but i need to put a stud on the rear.



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This looking at the driver side. Both brackets in place. The front of the tank will snug to that crossbeam and the back has the bracket to hold it down. I bought some rubber to pad all the contact points. I also was thinking about spraying some bed liner on the tank but i haven't decided yet.
 
This the regulator. I think this is a temporary mounting surface. I think i want to put rubber grommets and bolt is down better. The OCD in me really doesn't like that the gauge is crooked, but I dont think i could get it to turn anymore.
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Racing against time with thanksgiving weekend coming. I welded a headless bolt in to the trouble hole. #! $@ me I forgot how much I hatell welding on my back. whatever, it's in its place and with a little grind the backet fit well.

I drilled out the center of a fish plate and added bolt holes. below is the nutserts to pinch the pump down. Exactly how @Lil'John did it.
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This is the tank in but will probably move up an inch or more. I was itchy to get it in to make sure I didn't have any unforseen issues. A little wrastlin but it went in.
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This is a shot of the access panel. I see no dropping the tank for a few years in this pic.
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I drew the tank in Autocad and sent them this PdF. hope it shows on my post. I put a sump around the pump and have the sending arm aimed to the rear and 2 side to side baffles cutting it in 3s. I think the sump along with the cup that the pump has will keep me fueled. Especially with the return line filling the cup constantly.

The place I had it done is Hotrod City Garage in San Bernardino. They built it pretty much how I wanted. they added the chamfers to add strength. The beads are flawless too. The only thing I don't like is they didn't join the baffle to the bottom piece so it's a little flimsy. The tank straps take of it so I'm not worried.
 

Attachments

What type of hardware around sending unit

I got a 6" fish plate from the metal shop and punched a 3.5" hole in the middle and drilled out the bolt holes. I put M6 nutserts in the tank
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Ya it came with a gasket. I'll have that between the pump lip and tank. I don't think I need any other rubber with the plate snug. going to seal the threads on the bolts and hope fer the best.
 
It does feel good. Last night I got all the tank fittings figured out and put the new filler neck and overflow tubes on. Not really a fan of that task. That's incentive enough to not drop the tank ever...ever. I had to fix a hole on one of the straps. It was too close to the side and I couldn't get a socket on it. I just have to join the pump tubes with the lines and wire the plug and this pig will be stomping the street soon. Obviously that is if I didn't %$#@ up anything. Fingers crossed.
 
It does feel good. Last night I got all the tank fittings figured out and put the new filler neck and overflow tubes on. Not really a fan of that task. That's incentive enough to not drop the tank ever...ever. I had to fix a hole on one of the straps. It was too close to the side and I couldn't get a socket on it. I just have to join the pump tubes with the lines and wire the plug and this pig will be stomping the street soon. Obviously that is if I didn't %$#@ up anything. Fingers crossed.

Good luck man! Dropping, and re-installing the tank, and then replacing fill lines are tasks I hope I do not have to do again anytime soon!
 

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