Builds Jacks 40 to fake 45 build

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

More.....

20230826_104452.jpg
20230826_105119.jpg
20230826_105412.jpg
20230826_110338.jpg
20230826_110814.jpg
 
Building a headache rack for the fake 45. The fiberglass 40 roof cap is taller than a regular 45 roof. So, I had to make the rack a little taller. Honestly, I think it looks weird without the roof installed, but it will allow me to run a bikini top. I need some cover from the sun.

20230902_125425.jpg
20230902_135201.jpg
20230902_171512.jpg
20230902_171448.jpg
20230902_171533.jpg
 
I cut out the flat corner curves, then capped the top and bottom. It was alot of welding and grinding but it turned out well. In hindsight, I should have made the radius a bit bigger.
Ah, the scenic route… very nice.
I have wanting a square tubing bender to make my own confer style rack(s).

Your build is dope and I’m so stoked you’re driving it.

Thanks for the reply.
Ian
 
@RevISK glad to help and thanks for the kind words.

I added some triangle shaped gussets to look more oem like. The bar has legs that slide into the bed corners and bolts go thru to the welded nuts to secure it.

Now it's time for a tiny bit of body filler to smooth out a few spots. Then get this rack painted.

20230903_124221.jpg
20230903_124239.jpg
 
Ah, the scenic route… very nice.
I have wanting a square tubing bender to make my own confer style rack(s).

Your build is dope and I’m so stoked you’re driving it.

Thanks for the reply.
Ian
If you’re diy minded, there’s a bunch of U tube videos on how to make a square tube bender. I hacked one together to make my cooler basket. It lasted just long enough to get the basket finished.

Thread hijack over
 

Users who are viewing this thread

Back
Top Bottom