Intake / Exhaust - Repair or Replace?

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Dec 4, 2016
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Location
PNW - Western Washington
Hi All,

Getting tasks lined up on my build.

Thoughts on this?


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Cast Aluminum is porous - oil/gas sinks into the pours, very hard to get a good weld, I'd look for a used intake $150 on up
Good points. If I buy a used intake - seems consensus is to get the whole assembly flattened?
 
Thoughts on this?
I think this is a golden opportunity to add a header. I've heard that the two manifolds are matched to each other at the factory and fitting two strange manifolds together is hard. Pick a year intake that you like, match it to your new headers.
 
I think this is a golden opportunity to add a header. I've heard that the two manifolds are matched to each other at the factory and fitting two strange manifolds together is hard. Pick a year intake that you like, match it to your new headers.
Hmm. I'm thinking header, desmog, and fuel injection.
 
I agree with going headers if you don’t care about keeping it original. I restored my intake/exhaust and it would have been less expensive to install headers. Lame that broke off on you. Heat cycling destroys all things
 
I like my header I put on after the cast iron manifold cracked in half. I made brass stepped washers to apply equal torque to the two different thickness. I made longer "studs" and run stainless steel nuts. I also planed the surfaces on a big piece of glass with sand paper. I run a pair of man-a-fre header gaskets that I installed after soaking in water for a half an hour. Fired it up, let it get hot, then cooled - re-torqued. After several heat cycles re-torqued again several times.

Those same header/manifold/gaskets have been on 2 engines at least 3 different times. Never leaked.

Later I made a copy of the Manny fluid heat riser - very handy in the fog climbing the mountain - no carb ice ever.
 
Hmm. I'm thinking header, desmog, and fuel injection.
While you're in there, you might think about a valve job. It used to be routine every 150k miles or so. Maybe install the Chevy valves. Maybe do a little port-matching with the head and the new intake and headers...
 
While you're in there, you might think about a valve job. It used to be routine every 150k miles or so. Maybe install the Chevy valves. Maybe do a little port-matching with the head and the new intake and headers...
I agree. The engine has been fully rebuilt. Here are some pics on my build post.
 
If you’re looking for an intact intake manifold, I dug a few out of storage today for someone who I spoke with on Friday.
 
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