Installing BMW E46 Front Seats

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I've been searching and watching this forum looking for a solution to the front seats in my truck. I have a bad back, and no Toyota I have every sat in has been comfortable for me, certainly including the 80. Of course it doesn't hurt than the foam is a hard as a rock, and the leather is too, along with being cracked and split. This truck is a hobby and the budget is limited, so $1k for new leather and replacement foam just wasn't in the cards.

Last week I noticed a set of BMW E46 seats in the classifieds modified to fit an FJ60. A set of sport seats happened to turn up locally for a good price, so I bought them to give this swap a shot in an FJ80.

Before I go any further, this swap requires a modification to the truck. It is minor IMO, but may not be in yours. Take it for what it is.

Let's get started. Here are the seats:

IMG_20150503_114215.jpg


E46 sports seats, fully manual adjustments. They are supposed to be heated, but I am not going to worry about hooking that up until the fall, if I get around to it at all. The only thing missing is lumbar adjustments, but they feel perfect as is so I doubt I will miss that much.

The rails are on a wider footprint than the stock seats, 18" vs 13.5". They just so happen to be 2" wider on each side. This is where our first vehicle modification comes in.

IMG_20150503_115934.jpg


The stamping that the seat mount to up front is basically a top hat shaped piece of steel. It goes over the transmission hump. The wider rails of the BMW seats interfere with this if you want the seats centered on the steering wheel. If you don't care about that, they will fit offset, but I do not like that arrangement.

I cut the carpet around the stamping. Using a cold chisel, I split the steel down the center, then hammered it in to flatten the stamping. This all took maybe 5 minutes. Once I was done, the flap of carpet covers the floor as before.

IMG_20150503_120805.jpg


Once this was done, it was on to making adapters to mount the seats. The front is easy, it is just a piece of 1 1/2" X 1/8" angle iron cut 19.25" long, with holes drilled on both flanges.

IMG_20150503_134018.jpg


The rear two adapters were more involved. The mounting points in the floor are at different elevations. For the left mount, I stacked two pieces of angle iron, resulting in a height of 1.625". They were welded along all seams, and the corners cut to avoid any pointy edges.

IMG_20150503_145510.jpg


The right side ended up being 2.75" in height. That would only leave .25" for a lap joint, which I did not feel comfortable with. I ended up piecing that out of four pieces and welding all of the joints.

IMG_20150503_153714.jpg


Finally, a picture of the seat in the truck. The color is not a match at all, but frankly I prefer this color of the factory color.

IMG_20150503_121156.jpg


Finally, the seat belt latch is integrated into the seat on the BMW seat just like the stock seat. It just so happens the Toyota buckle from the second or third row seat belts fits perfectly. The front row does not. Why exactly Toyota would use two different size belt buckles is beyond me, but they did.

Since I do not use the third row seats, I decided to see what it would take to use it up front. I ended up swapping the belt front the third row retractor to the front retractor. The belts themselves are within 6" of each other, with the third row being shorter. It is plenty long enough for me.

Driving impressions, the seat is a big improvement over the stock seat. The height of the seat is exactly the same as the stock seat. I did not have to adjust the rear view mirror when all was said and done :) I am 5'9", am long in the torso, and have a 30" inseam. There is plenty of fore and aft adjustment for me, but you long legged folks may need to mount the seat further back.
 
I've been searching and watching this forum looking for a solution to the front seats in my truck. I have a bad back, and no Toyota I have every sat in has been comfortable for me, certainly including the 80. Of course it doesn't hurt than the foam is a hard as a rock, and the leather is too, along with being cracked and split. This truck is a hobby and the budget is limited, so $1k for new leather and replacement foam just wasn't in the cards.

Last week I noticed a set of BMW E46 seats in the classifieds modified to fit an FJ60. A set of sport seats happened to turn up locally for a good price, so I bought them to give this swap a shot in an FJ80.

Before I go any further, this swap requires a modification to the truck. It is minor IMO, but may not be in yours. Take it for what it is.

Let's get started. Here are the seats:

IMG_20150503_114215.jpg


E46 sports seats, fully manual adjustments. They are supposed to be heated, but I am not going to worry about hooking that up until the fall, if I get around to it at all. The only thing missing is lumbar adjustments, but they feel perfect as is so I doubt I will miss that much.

The rails are on a wider footprint than the stock seats, 18" vs 13.5". They just so happen to be 2" wider on each side. This is where our first vehicle modification comes in.

IMG_20150503_115934.jpg


The stamping that the seat mount to up front is basically a top hat shaped piece of steel. It goes over the transmission hump. The wider rails of the BMW seats interfere with this if you want the seats centered on the steering wheel. If you don't care about that, they will fit offset, but I do not like that arrangement.

I cut the carpet around the stamping. Using a cold chisel, I split the steel down the center, then hammered it in to flatten the stamping. This all took maybe 5 minutes. Once I was done, the flap of carpet covers the floor as before.

IMG_20150503_120805.jpg


Once this was done, it was on to making adapters to mount the seats. The front is easy, it is just a piece of 1 1/2" X 1/8" angle iron cut 19.25" long, with holes drilled on both flanges.

IMG_20150503_134018.jpg


The rear two adapters were more involved. The mounting points in the floor are at different elevations. For the left mount, I stacked two pieces of angle iron, resulting in a height of 1.625". They were welded along all seams, and the corners cut to avoid any pointy edges.

IMG_20150503_145510.jpg


The right side ended up being 2.75" in height. That would only leave .25" for a lap joint, which I did not feel comfortable with. I ended up piecing that out of four pieces and welding all of the joints.

IMG_20150503_153714.jpg


Finally, a picture of the seat in the truck. The color is not a match at all, but frankly I prefer this color of the factory color.

IMG_20150503_121156.jpg


Finally, the seat belt latch is integrated into the seat on the BMW seat just like the stock seat. It just so happens the Toyota buckle from the second or third row seat belts fits perfectly. The front row does not. Why exactly Toyota would use two different size belt buckles is beyond me, but they did.

Since I do not use the third row seats, I decided to see what it would take to use it up front. I ended up swapping the belt front the third row retractor to the front retractor. The belts themselves are within 6" of each other, with the third row being shorter. It is plenty long enough for me.

Driving impressions, the seat is a big improvement over the stock seat. The height of the seat is exactly the same as the stock seat. I did not have to adjust the rear view mirror when all was said and done :) I am 5'9", am long in the torso, and have a 30" inseam. There is plenty of fore and aft adjustment for me, but you long legged folks may need to mount the seat further back.


Love it! Now I want some new seats!
 
any update on wiring? I see these with some power options too, wondering about getting one of those.
 
I had these in an E46 a long time ago. I think it was a 2002. They are great seats, but be careful where the far driver side bolster (the one closest to the door) meet the seat back. I had the sticking come apart twice there on mine.
 
Am looking for new seat ideas still myself. Really don't like stock seats. Wish we had more fabric recaro experts in the U.S. those are great..
 
Yes, the seat is centered on the wheel.

One correction I need to make from the first post. If you try to use the seats without the modification detailed above, the BMW seat rail will interfere with the pocket in the door panel, preventing the door from closing.
 
I found a set of Porsche Boxster seats at the junkyard, and was able to modify them to fit.


ImageUploadedByIH8MUD Forum1438109270.646309.webp
 
I spent the weekend out at Rausch Creek offroad park this past weekend. Spent about 10 hours in the seat, and frankly never even thought about the seat. Which in my book mean mission accomplished, no discomfort at all.
 
Good job. Are the seats power? If so, please share any wiring diagrams you found.
 
No, seats are manual adjust. Part of the appeal to me.
 
Final update on this install. Finished up the passenger side brackets this weekend. I also did away with the BMW seat latches and installed the Toyota latches in their place. I was having troubles with the retractor using the 3rd row belt. As it turns out, the loop at the very end of each belt is different. The pin that goes through the belt is also different. I managed to install the front pin in the third row belt, but it would not seat completely in the retractor. Most of the time things would work just fine, but other times the belt would not feed out. The retractor would be locked.

Slight mods were required to the Toyota latch. There are two tabs with prevent rotation on the stock seat. They were removed:

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The Toyota bolt is larger than the BMW bolt, and has a even larger shoulder:

_Ar6be1p5AjdZJ0JN0xxj5M6ja59aBTPuT3OK9MeCRsd=w714-h964-no


As it works out, a 3/8" lock washer matches the shoulder on the Toyota bolt:

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All bolted up:

r6ef5cv8PyMQkkf-994bniILuPUQOVX7BmpPAc6JEhOV=w714-h964-no
 
Thanks for the great write up. I found some E90 seats and with a few exceptions, followed your installation technique. These seats are fully electric and required a switch inline due to an auto shut off feature. I followed these instructions for the electric: My BMW E90 seat install
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I found them locally and got them for $120 for the pair.
They are very comfortable (especially compared to my old leather covered ones) and the driver's seat sits just a bit lower at its lowest setting. I'm 6'4" and I sit comfortably without my head in the sunroof.
Here are a few pix. Thanks
Greg
 
I had a similar install with the 2013 VW Jetta seats that I recently swapped in. Leather, heated. Manual slide/power recline. The rails on these are wider than stock so like the OP I had to modify the floor in the same way. This was necessary to get the seat centered but also inboard enough so the door would shut. The stock door pockets do make contact with the outside rails of the seats and push in the top of the pocket a little bit but it works and doesn't bother me. I should also note that using these VW seats will require removal of the rear heater under the passenger seat. I never used mine anyway so no big deal and now I have room to stash stuff under the seat.


 
I had a similar install with the 2013 VW Jetta seats that I recently swapped in. Leather, heated. Manual slide/power recline. The rails on these are wider than stock so like the OP I had to modify the floor in the same way. This was necessary to get the seat centered but also inboard enough so the door would shut. The stock door pockets do make contact with the outside rails of the seats and push in the top of the pocket a little bit but it works and doesn't bother me. I should also note that using these VW seats will require removal of the rear heater under the passenger seat. I never used mine anyway so no big deal and now I have room to stash stuff under the seat.



FYI, VW makes a small plastic drawer that bolts under the Mk6 seats. They're pretty handy, and would probaby fit over the Wits End FEM.
 
I feel like I am seeing the rise of the Axis powers again here.

Do ze Germans not "do" dark brown?

These all look really good though. This should almost be a sticky type post where people show how to get different seats into an 80 since so many people were cut off from the manual, cloth seats that those of us that found nice ones with lower trim packages get to appreciate.

I tried to read through the Range Rover Disco II threads, just to see what it would take and I am pretty sure he gave up on the wiring. There was also the PT Cruiser option which was also intriguing. That guy made a video.

I have no intention of swapping seats out on my current 80, but I am not sure it will be the only one I will ever own. I am considering another for some reason that I haven't quite pinpointed yet, but I am pretty sure that this is the last car model that I am going to own. Having a parts rig would be nice, but it would also be nice to have two of the same vehicle and be able to swap parts back and forth if need be, but it would also be nice to keep the cost down and be able to buy a truck with a bad interior and have a good batch of options to turn to when considering the seats.
 
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I feel like I am seeing the rise of the Axis powers again here.

Do ze Germans not "do" dark brown?

These all look really good though. This should almost be a sticky type post where people show how to get different seats into an 80 since so many people were cut off from the manual, cloth seats that those of us that found nice ones with lower trim packages get to appreciate.

I tried to read through the Range Rover Disco II threads, just to see what it would take and I am pretty sure he gave up on the wiring. There was also the PT Cruiser option which was also intriguing. That guy made a video.

I have no intention of swapping seats out on my current 80, but I am not sure it will be the only one I will ever own. I am considering another for some reason that I haven't quite pinpointed yet, but I am pretty sure that this is the last car model that I am going to own. Having a parts rig would be nice, but it would also be nice to have two of the same vehicle and be able to swap parts back and forth if need be, but it would also be nice to keep the cost down and be able to buy a truck with a bad interior and have a good batch of options to turn to when considering the seats.
A thread was created today to show a variety of seat swap options. Also if you look at the Scheel-Mann seats in the other thread you will see some awesome dark brown seats. German made.
 
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