Update
I checked wheel bearing play on the front, tightened the passenger side and broke another inner tab off the tab washers that go in between the lock nuts. Repeating this again I finally used two stacked on each other and was able to get decent torque on that outer nut. I really like the way my rear hubs set up on the 14bolt since for some reason I'm having challenges getting those front nuts to accept enough torque without shearing off the inner tab on that washer. Anyways, I also painted my tie rod and checked bolts on the front end. With stuff squared away on the front end I put on the tires and dropped her on the ground. Now was time to work on the rear drive shaft.
I had a couple of plans and configurations but following is what I finally did. I used a yoke and slip from the stepvan stuff and somehow adapt that to a toyota DC joint (also commonly referred as a CV joint). I was fortunate to have a neighbor who had driveline troubles at one time and grabbed a toyota DC (I think it's from a mini). It was just sitting in his shop and since I've helped him work on his truck he gave it to me. So now all I had to do was get the slip and the DC joined with some kind of tube. The reason this was challenging is because they are different sizes and combinations of stepping up tube sizes wasn't going to work. I ran around to a couple driveline shops and ended up with what he called a bushing that could be milled to slide on the toyota DC to adapt to the tube size of the GM slip. I grabbed that and started tracking down some place to get it milled since the driveline shop was too busy. I went to 6 different places and I got a variety of responses like "we're busy", "we don't do that", "I would but my belt is broken", and "no I don't know anyone else that could do that". I gave up that day and went home to do other stuff. My

said she'd call a few places and found a guy. I then talked to a friend at work who's dad has a mill so he took it over the weekend but that didn't work out. Picked up my bushing Monday night with only the next day to get it done. I called a few places and ended up going to the guy my

had talked to. I expected it to be some messy place with some old guy that squints when he talks and is missing teeth but was completely surprised and highly impressed when I walked in to find $$$ equipment and a clean strong figured guy that could make anything you want! Took him 15 mins right then and he took all the cash I had, a whooping $18! If I have other stuff to machine I'll be going back to him. City Machine out in Oregon City for those locals who are interested. I grabbed some fluids on the way home and jumped on the day.
This is the toyota DC and the bushing now machined that adapts this to the GM slip n' yoke tube size.
Got my measurements, prepped my parts, cut my tube (.090 wall) and fit it together. I was pretty meticulous about lining it up just right, spacing just right, measuring multiple times to get it right but used a level to get the joints in phase. This is the DC.
Put the slip in the tube and the yoke on the slip and matched the DC's level.
Tacked, rechecked and welded it all together. I made some alignment marks on the slip and yoke that I could paint over and still see to make sure I got it back in the right spot whenever I have to separate parts.
When I was at the the driveline place they hand tested the DC and confirmed it was in good shape and I picked up a sealed Spicer 1350 joint from them. I now put that in the yoke and painted the whole thing. I have not balanced it yet. $35 for the bushing, $35 for the joint, and $18 for the machining, all other parts I had or got free = $88 total for a DC rear drive shaft that goes from my toyota splitcase to the 14bolt.
While the paint was drying I started in on other stuff. I had previously resealed the diff three times for various reasons and was ready to fill it up. Half way through the fill I noticed it dripping. With minimum time left I was devastated. I figured I'd have to reseal it again. I took a break and when I came back to actually look at it I noticed it was coming from the lower bolt that I had added back in due to my trim job. I was so happy to find out that all I needed was a sealing washer around that bolt and that stopped the leak!! So now I've got a drain hole

.
With this being a mini DC I believe, I had to change the bolt pattern on my tcase flange which also meant the bolt pattern on that reluctor ring piece I'm using to get a speed signal for the tranny controller. Used the DC as the guide and got that back together. Run-out on the reluctor ring is not enough to cause reading issues for the sensor and the signal is good so that was a success.
I have convinced myself that ubolts to hold the ujoint to the yoke are far superior to straps so I had previously drilled out the yoke threads and picked up some ubolts. The ubolts aren't long enough or you could say the yoke holes are too deep to get nuts on the ubolts. Instead of thinking I just starting cutting and felt like I probably compromised the yoke on the 14bolt; however, with a wheeling trip and stints up to 80mph on the freeway there has been no issue with the yoke so I'm not feeling as bad about it anymore. If it does happen to break on the street the shaft will drag instead of dig with the way it's set up.
I picked up some spark plug wire guides at autozone to help keep the long brake line and vent tube out of harms way. I didn't intend to drill all the way through the housing for the screw to fasten that bracket but that's what I did and of course gear oil can find it's way out so I'll have to come back to this one.
Protected the driver side brake line and zip tied it up for now. Planning on some kind of additional guide once the wrap brackets are welded on.
I quickly slapped some paint on the rest of the tubes and diff cover but plan to come back and finish the rest after the wrap brackets are welded on. Bolted up the drive shaft and drove it around the yard.
I took it on the street for a test just to make sure I could drive it to work the next day. Well... the rear brakes were dragging so I had to park it and figure that out after work the next day. I need to upload some more pics so I'll continue once I've got those hosted.