I still say I'd like to see a 2.0 in a 60, but using the 2.5 in the Pinz as a comparison: how fast can that Pinz go? Many mil spec vehicles like that top our around 60 mph, which is low for a daily driven 60 in the USA.
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MiniPigg,
I reference to the Pinz in your avatar - they put the VW 2.5L TDI in the new ones, which is just the 5 cyl version of the 2.0. If it can haul around a 6x6 fully locked pinz (which are rated at what, 2+ tons?) with 10+ guys and gear over an Austrian pass I dont see why the 2.0 would not work well in a FJ60.

Here's a petrol pinz 6x6 with the dimensions and weights.
2400kg empty, 3900kg max.
Trailer weight up to 5000kg.
Steyr-Puch Pinzagauer 4x4 and 6x6 for sale-Technical
The NZ army bought a slew of 2.5td powered ones a few years back. Cool trucks and surprisingly compact.
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They have absolutely no power under 1000rpm..
Crushers..... If this were an actual project, and who knows maybe it might become one the more we talk about it, I would stay with the VW 2.0TDI. They also sale an industrial 1.9TDI and 2.0TDI that are meant for turn key diesel conversion for vehicles. These use a mechanical injection pump. So no computers or other stuff to worry about.
Anyway the 2.0TDI is like 300 lbs. If I stayed with the A440 I am not sure if it would rob to much power. Maybe go with another choice. What do you guys think would make a good transmission?
to be clear, it is not the build that shortens the life of an engine, it is the maintainence and your right foot...