Is keeping everything Toyota a requirement? Why not a GM trans?
I've been looking into 4l80/6l80 swaps with the same intention to modernize my 80 with a turbo and possibly extra gears via 6l80.
I also did consider AB60 6 speed which I believe Compushift makes a controller for.
Regarding 1st gear being too short in a 6 speed, I compiled some charts referencing rpm, tire size, axle gearing, and vehicle speed in post #48 and #49 in my build thread. I'd definitely stick to (or revert back to) factory axle gearing if gaining some gears... It'll keep things stronger too. I'm far from starting this so much credit to you for taking this on and hopeful that you'll find a solution.
In the second chart below for 37's I included 4L80E with Low Gear Set for 1st and 2nd which is within a few percent from a442 gearing.
Also for entertainments sake Wholesale Automatics does a 1fz to 4l80 conversion kit. And I do know of a 4l80 along with some trickery can be made to have more gears. I can dig up that info if there's any interest.
With 315's...
With 37's...
I've been looking into 4l80/6l80 swaps with the same intention to modernize my 80 with a turbo and possibly extra gears via 6l80.
I also did consider AB60 6 speed which I believe Compushift makes a controller for.
Regarding 1st gear being too short in a 6 speed, I compiled some charts referencing rpm, tire size, axle gearing, and vehicle speed in post #48 and #49 in my build thread. I'd definitely stick to (or revert back to) factory axle gearing if gaining some gears... It'll keep things stronger too. I'm far from starting this so much credit to you for taking this on and hopeful that you'll find a solution.
In the second chart below for 37's I included 4L80E with Low Gear Set for 1st and 2nd which is within a few percent from a442 gearing.
Also for entertainments sake Wholesale Automatics does a 1fz to 4l80 conversion kit. And I do know of a 4l80 along with some trickery can be made to have more gears. I can dig up that info if there's any interest.
With 315's...
With 37's...