Great write-up! The trackpad is why you're losing your posts -- turn it off and plug in a mouse.
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MrOffshore - Great writeup.
I made the mistake of starting a project without checking with IH8MUD first. So I bought the speakers, and I had the door completely apart before I discovered the problem with the window rail.
Your writeup gave a lot of good info. Fortunately, I discovered that I had purchased the 5.1/4 size speaker. Other than that, it was the exact same speaker. With the smaller size/circumference, I had some worries that the tabs might not be long enough if I cut them in the same manner. I also noticed that I would not need to remove any of the interior door panel just inside the speaker cover. (I too was determined to retain the factory grills.)
So I decided to go with the spacer approach. I thought it worked out quite nicely. The speakers were safely secured to the door, they did not touch the window rail and I didn't have to modify the metal, interior door panel, or factory grill. Here are some pictures and details. FYI - this is for the front speakers only.
Picture #1 - This is the Pioneer speaker readily accessible at Best Buy
Picture #2 - These are the longer screws and nylon spacers I used. The spacers are a snug fit but I wanted them that way. The stock screws were too short...
Picture #3 - Closeup of the screw installation.
Picture #4 - Another view once I had two screws holding it in place.
Why did you go to all the effort to cut the factory door skins? Just make a spacer out of MDF and paint it to match the door. Then paint the Pioneer grills to match your interior. That is what I did and it allowed me to install 6.5in speakers in the front and back doors. Plus it doesn't look obnoxious. I will get a couple of pics later.
I did the exact same thing, but used rubber water valve washers for spacers. Worked great, then I used a foam rubber weather stripping to creat a "seal" between the gasket and the door. Bought it all at Home Depot.
Great job
I thought they were 6.5's in the doors. At least that's what Crutchfield said.
I installed those front speakers w/out ANY mods. Screwed right in. IDK why y'all are making spacers, cutting metal, etc. UNLESS the LX450 is different, but I doubt it.
The Pioneer 6.5" TR-G1644R. Got Best Buy to match Amazon & got them for $28 about 3 weeks ago!Did you use Pioneer TS-G1644Rs or TS-1344Rs up front?
Did you replace your rears as well?
Our LX450 is in dire need of some new speakers.
Correct. Mine hit the window mech. but I just screwed them in w/it touching anyways. No problems!So if I have the 6.5 inch speakers the magnet hits the window mechanism. So the spacers everyone speaks of hard to push the speaker out from the window frame?
So where do you get these spacers? Mine had issues when the magnet was on the window frame, so I am going to try to space them off slightly.