A couple questions for those with more knowledge than I, are my current FJ60 gauges going to be compatible with the 1FZ, or am I going to need a new gauge cluster?
I believe the 60s oil pressure sensor will thread right into the 1fz, and if not you'll be able to plug right into the 1fz's sensor and get about the same functionality (don't use the wrong terminal though!), coolant temp you can make a pigtail to adapt to the 1fz's sensor, the signal will be compatible (the resistance vs temp curves may be slightly different but probably not too much). Speedometer is cable driven so as long as you're running a 60 transfer case you're gtg. It also uses a 4 pulse/rev Reed sensor (not sure what for exactly but I don't think you'll be messing with that in your swap anyway). Tachometer would be the only tricky one because the redlines are different and because I can't say off the top of my head weather or not the 1fz has a wire going to the distributor that carries the same signal as that of the 60. Worst case scenario you'll be coming up with your own face plate and fabbing up a hall effect sensor with the math done such that you adjust alter the needle range to accommodate a higher redline. Alternatively you could possibly look into fitting the 80s tachometer mechanism behind the 60s needle and face plate? It's all doable and would be awesome to keep the stock look.
Any recommendations re-A/C? Do I just keep the old 60 setup, source an FJ80 system, or something different?
You'll use the 1fz compressor and have custom lines that connect it to the 60s stock system. But you'll be converting to r134a so every seal in the stock system will need to be upgraded. Electrically the simplest solution would be to swap your A/c amplifier with a donor from an fj62, its plug and play. Compressor will wire right up to the 60.
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