Patience—The Rebuilding of a stock 1977 FJ40 Toyota Land Cruiser

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Joined
Jan 17, 2010
Threads
12
Messages
53
Location
Norman, OK
My infatuation – ok, lets be candid, sickness -- began in my teen years when I stood watching a boxy looking 4 wheel drive throwing plumes of snow out of all four tires as it strained against a chain attached to a stuck Jeep. In the ‘70s, Jeeps were common in Colorado, but there was a growing appreciation for this spunky foreign competitor. Strong, easy to work on, and the ability to out climb anything shy of a mountain goat, the FJ40 was appreciated by all who drove it, except AMC dealers.

Although my life took me far away from the snowy Rockies, it hasn’t taken away the synaptic overload I experienced every time I saw one of the increasing rare survivors. In 2002, I caught sight of a red FJ40 advertised in San Diego. Remembering how many Cruisers succumb to rust disease, I was amazed to see that this one has no apparent rust. The rear quarter panels were clear, the bottom of the ambulance doors were thin, but in acceptable shape and the area I later came to know as the “rear sill” was spotless. With more dollars than sense, I bought FLYR, a beautiful red FJ40.

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What I didn’t realize was that with an aftermarket air filter, no injection rail, no smog pump and a Holly carburetor, there was no possible way of getting FLYR to pass a California smog check as all smog equipment has to be in place. What to do? California law allowed me to force the seller to fix it, but the seller just wanted to give my money back and take the Cruiser away. So I negotiated a price break and set out to find the necessary smog parts.

Of course, having the parts wouldn’t tell me where they went and what better way to complete the puzzle but to buy a California correct Cruiser as a donor vehicle. See how the sickness works? I found another 1977 Cruiser in Orange County for very little money. She’s bone stock, suffers from a terrible paint job, and unlike FLYR has some rust damage in her rear quarters. Also, in her teen years, she was apparently something of a metal head as she has multiple wires that lead into blackness and numerous holes in her dash, pillars and body apparently for various ornaments most of which were long gone by the time I got her.

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I got the second Cruiser home and it was not well received nor was the time, energy and money I spent acquiring various necessary Cruiser parts. After the divorce, she sat in a storage shed patiently awaiting her awakening.


This winter the time has come to air up the tires, roll Patience out of storage and began the long road back to health. Unlike humans, Land Cruisers can be made young again. The wrinkles and rust will all be removed, the awful white paint job will be peeled away and Patience will be given back her original color, most all parts that can be replaced or rebuilt will be. I appreciate your comments, insight and :flipoff2:. .


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I'm always amazed at what the regulars see on this board. Yep, you're right, the red one has had its rear quarter panels redone. The way the restoration was done makes it less attractive for me to restore. So the white/blue one is that this thread is dedicated to The red one I'll eventually sell.
 
the dead giveaway to rear quarters being done is the lack of a visibly evident weld between the quarter and the rear sill. For some reason no body shop wants to have a weld show; when it would entice quite a few educated buyers...

Looks like north county? not that much real estate open in PB, thats for sure.

make sure you post up in the san diego cruisers section of the clubhouse forum(check at the top of the page)
 


The strip search continues, pulling parts, bagging them and taking lots of photos for reassembly. My plan is to get the tub media blasted -- walnut shells or possibly soda if I can be convinced that the soda can be neutralized so the primer will adhere. As I come across black holes, I mark them so I know which ones to have the welder close.

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I would dawdle if it was just me doing the build. Richard, is helping me and doing a great job. He's taking auto technician classes in the morning and then doing practical work on the Cruiser with me on the weekend.

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Several hours were spent getting the old window tint off. We used a steamer, which helped lift the film, only to find out that the film was in two parts. The outside layer came off easily with steam, but the inside layer required razor blade persuasion.
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I've ordered a ton of supplies from Cruiser Dan, he's been great despite being up to his neck in the Toyota gas pedal recall. It's like Christmas, each day brings another box of parts. Hopefully, I'll start to use those parts next month.

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The plan is to continue to strip it down to the frame. I'll probably powdercoat the frame, but I'm hesitant to powdercoat the axles, those I'm thinking of having blasted and painted with epoxy primer and then a hard black topcoat. My major concern with the build is getting out the rusty sill and weld in the new metal. I also think I've found a possible source for used OEM front fenders -- hopefully, they aren't in too bad of shape.

Next weekend's project is to pull the tub.
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Consider putting eye bolts into the roll bar bolt holes when pulling the tub. Makes for a great tie point when hoisting the body up in the air. Take tons of pictures. You'll be amazed how much you'll be referring to them later. Pretty cool that your son's in there tearing things apart. Good times...
 
Thanks SlowPoke, good suggestion, but the eye bolt holes are in some very rusty metal that will have to be cut out. I bought some large 2" webbing from Harbor Freight that should slide between the tub and frame and hopefully should not put too much pressure on the tub.

Just to clarify, Richard is from the neighborhood, great guy, after this build I may adopt him. :)
 
This looks like a good thread to follow.

:clap:
 
nice find----keep the pic's a coming----------
 
Well, I just had to go check on the sill and quarter panels on my 77. I have new panels from CCOT and rebuilt the sill -- low and behold, I did it right by putting it back the way it was. Weld and all. Now, if I can only get the auxillary tank door fabrication completed tomorrow... The auxlliary door is the same as the stock door and so far I have more than 16 hours into it. Both doors get new barrel cam locks.
 
My infatuation – ok, lets be candid, sickness -- began in my teen years when I stood watching a boxy looking 4 wheel drive throwing plumes of snow out of all four tires as it strained against a chain attached to a stuck Jeep. In the ‘70s, Jeeps were common in Colorado, but there was a growing appreciation for this spunky foreign competitor. Strong, easy to work on, and the ability to out climb anything shy of a mountain goat, the FJ40 was appreciated by all who drove it, except AMC dealers.

Although my life took me far away from the snowy Rockies...

This struck a chord with me - I still remember a red FJ40 screaming around me one winter in the early 70s on some snow covered pass high above Boulder while my VW Bug slid all over the road, threatening to do a big drop over the side. Seemed like they were everywhere in Colorado back then - compared to what I was seeing at home (Kansas City, MO at the time). I even remember a full page closeup photo from a Toyota brochure at the time, with Barbie/Ken models standing around a red 40 in a snow covered "Rocky Mountain like" environment. I drove from Denver to Aspen last October and had 3 random FJ40 sightings on the trip.

Anyone have closeup shots of those stock sill-to-quarter welds?
 
This looks like a good thread to follow.

:clap:

I agree, Tom. It's fun to watch any old Cruiser being restored, but especially when they are Sky Blue *J40s being restored to stock :D
 
Found it

Okay found it so now I can follow along with the fun! :bounce:

looks good so far
 
Welcome to my build thread BSmith123, GusB and M5Driver. I’m honored, I only hope to build something close to what you’ve already achieved.

For those of you who haven’t seen GusB’s thread,https://forum.ih8mud.com/paint-body/254184-my-78s-rear-quarter-sill-repair.html, his technical drawings and explanations are superb.

As for M5Driver, he achieved a nearly perfect rebuild of a sky blue ’78 40. Only he did it in the middle of Africa, overcoming the amazing challenges presented by the lack of reliable deliveries, “panel beaters” who seemed to be conspiring against him and time that was quickly running out. M5Driver’s rebuild thread, complete with stunning wildlife photos, is the best I’ve read on this board. It’s should be on the New York Times best seller’s list but instead it’s here: https://forum.ih8mud.com/40-55-series-tech/196705-blue-mule-resto-malawi.html
 

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