What lies beneath

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Joined
Feb 4, 2005
Threads
452
Messages
9,194
I finally got some time to dig into my new to me '94. It had a bit of a funky odor, so I stripped the carpets out. I ordered a vinyl floor liner from Australia.

IMG_9230.jpeg


The stink has exited the building.

Some of the carpet backing stuck to
the sound deadening sheets. I need to decide if I want to go all the way and remove the sound deadening too. I did this to my rally car a couple of decades ago and it came off pretty easily by heating it with a propane torch and scraping. Or I could try to find dry ice and try that way. I do have a bunch of dynamat type sound deadening sheets left over from another project that I could use in its place.

But, in the process, I found two rust surprises at the front and rear of the passenger fender that I need to cut out and weld in a repair. That was a bummer. It was sold to me as "rust free", so I was hoping to get out of rust repair...

IMG_9220.jpeg

IMG_9218.jpeg
Now to see if I can find someone willing to cut patch panels from a rust free donor.

Then it is time to bust out the tools.

The body kinda sucks. A keen observer will also notice that the passenger side doors are a mismatched color. What you can't see is that both fenders appear to have been replaced too. And the quarter panels and sills are beat up. It is a perfect candidate for a 40 body swap (4080), but my wife isn't feeling it... I figure I'll run it on trails for a while, and when the engine blows, it is LS time. Then when the body succumbs to the inevitable rust, it is 40 chassis time. :)
 
Last edited:
Cut out, just need replacement metal.

IMG_9278.webp
IMG_9280.webp


I have a chat going with a member with potential patch cuts, but his seatbelt anchor looks pretty crunchy too. If you have clean, rust free cutouts you'd be willing to sell me, please drop me a line.
 
Anyone know the thickness/guage of this metal? I may just weld in a patch of sheet metal.
I checked mine and it's 20GA around the seat belt anchor bolt:

IMG-7405.jpg
 
That area (rear section of the rear wheel arches) IIRC has some overlapping sections of sheet metal where the various panels were put together, so maybe more than one sheet of 20 gauge?? Whether it's needed, IDK.
 
Last edited:
I used 18 gauge on mine 😉
A bit easier to weld.
 
18GA is definitely the way to go. I did 20ga and boy I forgot how much I hate welding sheet metal. That said I’m going to ultimately add a new anchor plate for the seat belt next.

IMG_7422.jpeg
 
Back
Top Bottom