What did you do to your pig today?

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No luck on the bvsv. I've been running it through bvsv2. It seems to work well, but I'd like to set everything up according to how Jim C. says. I'll take some pics of the rear. I still have more cutting to do. :D
 
That would be great. I have to do some surgery on my 73 rear sill as well, and any info on what to expect behind the outer layer would be great.
Took the 77 around the yard yesterday. Got out of the drivers seat and walked along next to her!!! now it's front locker time.....
 
Drilled and tapped a 60 series bell-housing to attach 55 mounts.

Mated the trans/transfer to the 2F.

Getting close to having the drive line in (finally).
 
wouldn't mind some pics of that rear end sliced open...any luck on that bvsv?

Here's a pic of the rear end sliced open at different phases. With it all intact, it is basically a square tube with a L bend near the top. Inside the box, there is another piece of metal that has a deeper L bend (that's the piece that is to the right of the hole and has a 90 degree bend about halfway down the backside metal. Did that make sense?). Anyway, in between the first as second L bends, there is a metal rod that runs the length of the sill. You can just barely see it in this pic, just underneath the first bend where those 3 screws in a line are. This piece did something to connect the tailgate hinges or something. I'm not exactly sure. Anyway, for my truck, I'm gonna cut all of that out including the hinge and replace it with square tube that will connect to the body mount. Then, I'm gonna have a tailgate made of round tube or something.

img0490j.jpg
 
Dude, thank you for the pic. That is awesome to see the cross section. Thanx!
 
No problem. I didn't realize the gas tank was so close when I was cutting. I hit it a little with my sawzall, before I switched to a cut off wheel.
Today, I welded in a patch panel, ground all my welds down, filled some pinholes and then ground those. I have four more patches to put in, then I can grind, scrape and clean the cab and bed, then por-15 the whole damn thing. Finally, herculiner will go on.
 
Here's a pic of the rear end sliced open at different phases. With it all intact, it is basically a square tube with a L bend near the top. Inside the box, there is another piece of metal that has a deeper L bend (that's the piece that is to the right of the hole and has a 90 degree bend about halfway down the backside metal. Did that make sense?). Anyway, in between the first as second L bends, there is a metal rod that runs the length of the sill. You can just barely see it in this pic, just underneath the first bend where those 3 screws in a line are. This piece did something to connect the tailgate hinges or something. I'm not exactly sure. Anyway, for my truck, I'm gonna cut all of that out including the hinge and replace it with square tube that will connect to the body mount. Then, I'm gonna have a tailgate made of round tube or something.

img0490j.jpg

The "first piece" you talk about with the three screws is just the cover for the tailgate torsion bar and the "metal rod" is the tailgate torsion bar. It makes the tailgate a little "lighter" to open and close.
 
1 cab panel welded in. I'll do the other one tomorrow. Then, this weekend, I want to finish the bed panels, the rear hatch, and coat the inside of the cab and certain outside portions with POR-15. I hope I get it done.
 
Replaced my broken hood holder-upper holder-downer...$3.40 from C.Dan
thingie 002.webp
 
I am guessing you included this in a larger order to Dan (otherwise shipping would make this spendy)

Naturally, got my 4-runner tailgate rubber, the plastic pins for it, a tube of genuine Toyota FIPG (black) and the little plastic hood holder-upper holder-downer...S&H
was less than 10 bucks.
 
So the outer rubber on Pig tailgates uses plastic pins vs. metal clips?

Still looking for p/n's.

Thanks!

Yes on the plastic clips/pins.
 
Didn't do anything today. I had to get my 60 safety checked, which it failed. Then, spent the rest of the day trying to fix all the broken/missing stuff.

BUNK! Hope you get it all sorted out!

Cheers, Carlos
 
Thanks, last thing I need is front marker lights from Toyota, which I will pick up tomorrow. The damn thing passed every year without those for three years. I guess the shop cleaned up its act. :)

Today, I tried to clean up a bunch of rust in a tight edge/corner. It did not go well. I hate rust.
 
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