Build P2: Refreshing GCC FJ80, 1991, G, Tan

[OGBeno]

 

[Meshal]

out to be empty

 

[Meshal]

to document my thoughts:
I offered a client to add a spare carrier to his GXR but he didn’t like the idea, So im going to get this used door and make the G with a proper spare carrier.

The door is a main component to make this little project successful

Though for future buyer:
All components is going to be brand new except the door and the bracket. Unfortunately, it is hard to find a new spare carrier door nowadays. If i find a new bracket ill get it.

 

[Meshal]

Another project that I need to tackle is the power steering tube/hose route; the setup in the FZJ80 got two eras, 08/1992 - 03/1997 and 04/1997 and up.
I am going with early one unless I dont find it.

This is the current setup for FJ80:

And I need to get this from the FZJ80 catalog:

So I need the following parts:
COOLER ASSY, OIL
44420-60220

HOSE, PRESSURE FEED
44411-60430

HOSE, OIL RESERVOIR TO PUMP, NO.1
44348-60170

TUBE, RETURN (FOR STEERING GEAR OUTLET)
44416-60310


Though for future buyer:
Ill do my best to find those parts new. I am pretty sure I am going to find the pressure feed hose, but not sure about the cooler. Will see, sir.

 

[Meshal]

One more project to tackle is the exhaust/muffler work, I am hoping the FJ80 frame got holes for the FZJ pracket. Ill make the work as OEM as I can.

This is the current setup for FJ80:

and this is what I shoud look for:

Though for future buyer:
Sir, it is in my nature to see brand new pipes, I love them, I wash polish them, I look at my face in them. Ill do my super best to find them here especially the central one.

 

[Broski]

If you find the center section and there’s more than you need I would love to buy one

 

[Meshal]

Yaaah, AC work seems not exciting from those prints

This is the current setup for FJ80:

and PUUUUCK this is too much:

 

[Meshal]

Happy? @wngrog

 

[Meshal]

As of today, I found out a new place in hill for people calling the G as peasant spec.

however today was a good day with listening to Nolen; this the the 3F ps hoses. All out now. Also, I found the part number: 44420-60201 for the 1FZ.

The radiator is going to be denso for now but yeah this brand new fj80’s radiator is out too. sad.

So this super nice 3F is going in my FJ62 for now. I need it for a trip and im not happy with its engine. I may heve a road trip with the wife in August so I need this engine to use more.

Boooooo,

 

[Meshal]

To challenge those yack terms, I am going to do my best to install oem lockers and winch if founded

 

[Meshal]

We found it! This is the ps cooler for the 1FZ setup.

 

[Meshal]

Right now, the truck is at the shop to be swapped; however, we are working on the decision on the tank system.

• GCC FZJ80, carb, came with two gas tanks that work separately; when you click, you basically allow the sub tank to go directly to the pump.
• GCC FZJ80, EFI, came with one electronic pump in the main and a low-pressure pump to move from sub to main. I don't like that.
  This is the low-pressure pump that moves gas to the main tank:
  
  
  
  
  
• BUT the GCC FZJ100 came with two pumps in each tank, and that is what I want unless the solution is too complex. "I'll do my best"
  The plan is to gut out an FZJ100 line to match what I am after.

 

[Meshal]

Here is the OEM part list I got for the swap. There are comments under some parts, you should read if you are interested:

COOLER ASSY, OIL, STEERING
44420-60220

HOSE, PRESSURE FEED, STEERING
44411-60430

HOSE, OIL RESERVOIR TO PUMP, NO.1, STEERING
44348-60170

TUBE, RETURN, STEERING
44416-60310

PUMP ASSY, VANE, STEERING
44320-60340
"So 1FZ pumps have three different numbers, this one for 79, and I don't know why there are so many numbers. We will try this, and if it doesn't fit the build, I will change to other numbers"

RESERVOIR ASSY, VANE PUMP OIL
44360-60200

STARTER ASSY
28100-66030 - 12V, 2.2KW.
"80 series part"
"Cold spec, I thought a guy from far north may buy it, so I went cold; Not for Canadians tho"
COMPRESSOR ASSY
88320-60450
"80 series part"

ALTERNATOR ASSY
27060-66090 - 12V, 80A.
"Lucky truck, I got the 80 amps for it. There is another number for 100 amps, but at least we didn't go 70amps"
PUMP ASSY, ENGINE WATER
16100-69415

COUPLING ASSY, FLUID
16210-66040
"This part number is for FZJ100"
FAN
16361-66020

COVER SUB-ASSY, OIL PUMP
11310-66020
"Because why not?"
STRAINER SUB-ASSY, OIL
15104-66011

PULLEY SUB-ASSY, IDLER
16603-66010

PULLEY ASSY, IDLE
88440-26090

SENSOR, CRANK POSITION
90919-05041

SENSOR, KNOCK CONTROL, Set of 2
89615-30050

INSULATOR, ENGINE MOUNTING
1236117011

STABILIZER, ENGINE MOUNTING
1238166010

HOSE, VENTILATION
1226266011

HOSE, VENTILATION
1226166011

VALVE SUB-ASSY, VENTILATION
1220435040

GROMMET
9048018001

GASKET KIT ENGINE
04111-66101
"I am not going to unplug the head, but I want to replace everything in the kit, including valve seals"
INSULATOR, DASH PANEL, OUTER
55223-60112

INSULATOR, HOOD
53341-60100
INLET, WATER
1632166011

THERMOSTAT
9091603117

GASKET, THERMOSTAT
1634666020

HOSE, RADIATOR, NO.2
1657266021

PIPE, RADIATOR, NO.7
1657766011

HOSE, RADIATOR, NO.3
1657366010

HOSE, RADIATOR, NO.1
1657166030

OUTLET, WATER
1633166040

HOSE, WATER BY-PASS, NO.1
1626166030

HOSE, WATER BY-PASS, NO.2
1626466010

 

[Meshal]

alright !! This time, the shop is much cleaner.

Here is the engine getting prepped before the swap. My friend has a cleaning shop, but I don’t go to him because he is about a 2-hour drive away.

enjoy:

Here is our part stash, there is no reason to use aftermarket, it is Saudi and we got plenty like rice.

 

[wardharris]

I have avoided this thread because my wife will kill me if I buy another Meshal/Nolan (“Melan”?) truck. She thinks two is enough.
But if I did, this would be the truck to buy.
That said, there is room at the casa.

 

[Meshal]

I need this for the project or the whole thing is not complete

75945-60010-B2

if you all have any lead for this part please help me out

 

[Kernal]

A couple possibilities:

JDM Rear Hatch EFI Sticker/Emblem Dark Silver 91-97 [75945-60010-B2] - $23.38 : CruiserParts, Toyota Land Cruiser Parts, Service & Restoration

CruiserParts JDM Rear Hatch EFI Sticker/Emblem Dark Silver 91-97 [75945-60010-B2] - Nice JDM EFI hatch sticker. Toyota places this sticker lower left of the lift gate, just above the Toyota circle emblem. This is a dark silver sticker for a light color truck. If you have any questions about the...

shop.cruiserparts.net

New parts search — IMPEX JAPAN

en.impex-jp.com

Or try Dave Stedman:

Japan4x4 Export Service

JDM Toyota, Nissan, Mistubishi, Japanese vehicles and parts

export.japan4x4.com

 

[Meshal]

Ha, I found it at CruiserParts!! He got 11. I told him I want them all. He said.

Fast response from Jesse, who already shipped them to my Chicago address. The wife is going to bring it with her this month. this project is fun.

Message to Jesse:
Sir, I am still intrested on the rest,
Thanks,