Lake City Limo

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Good day. I know what I have and looks like this will be easy enough to make right

All the doors and floors are scrubbed and scraped and cleaned with Zepp orange.

Bad parts are cut out.

New metal will go down with some POR15 and Lizard Skin

It’s unreal how dumb this drain is that dumps into the body mount.

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Digging through the spare parts shelves in the garage to start collecting stuff for the 2F swap, and ran across my stash of parts from the ‘73 and ‘74 FJ40s I had about 10 years back. Because RACECAR. And eBay. The Mallory distributor is actually for a 2F. I’m guessing it has been discontinued for a long time.
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Next up is patching the cancer in the doors caused by plugged drain holes and wet fiberglass insulation.

A layer of Noico on the well cured rust converter. The bottom 3” get soaked in fluid film.

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Two doors down. The rears only needed small patches. I repaired one handle. Very pleased with the results. Both doors shut like vault doors.



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The last few hours on the Limo have been deep in the pig guts. This is the stuff that is frustrating because you see just how bad the design of the body mounts, fenders and rockers are ans they just kill these trucks.

The doors all got finished up with the Noico and rust treatment yesterday but the passenger front door was so rusted at the inside bottom that the inner door actually separated from the outer. I think I have a good patch worked out that will keep from having to weld and ruin the paint. It’s curing overnight before I will know for sure. Hope so. I think it’s going to be good.

Next I started in on getting all the mud out of the front fenders, rockers and body mounts. I think the drivers side rocker will end up needing some sheet metal and paint blending like Dave did on Bucky but that will be later. For now it all gets treated and sealed up with a floor BobM panel and some sheet metal I cut and weld in.

I got the floor pan fitted but need to make some patches before it goes in.



Nasty work for sure. I like to dry clean these cavities as often as possible versus water just to try not to introduce more mud to the crevices


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Alright. That’s a wrap. I’m very pleased with how this all turned out.


I got the pinholes in the driver fender filled with JB weld. Dumped 1/4 can of rust converter in there. Filled it with Noico and then hosed it with Fluid Film.

Anyone still making cargo mats? If not I’ll make one out of rubber horse mat like I did in Patina. That stuff is legit and kills the sound and heat.

Also, we need two little plastic vents

This was the easy sector I’m afraid. I believe the rust demons are going to be more evident as I move forward but I’m not skeered.....

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Nolen, what are you using for rust converter?
 
Nolen, what are you using for rust converter?

This stuff is magic

 
The last few hours on the Limo have been deep in the pig guts. This is the stuff that is frustrating because you see just how bad the design of the body mounts, fenders and rockers are ans they just kill these trucks.

The doors all got finished up with the Noico and rust treatment yesterday but the passenger front door was so rusted at the inside bottom that the inner door actually separated from the outer. I think I have a good patch worked out that will keep from having to weld and ruin the paint. It’s curing overnight before I will know for sure. Hope so. I think it’s going to be good.

Next I started in on getting all the mud out of the front fenders, rockers and body mounts. I think the drivers side rocker will end up needing some sheet metal and paint blending like Dave did on Bucky but that will be later. For now it all gets treated and sealed up with a floor BobM panel and some sheet metal I cut and weld in.

I got the floor pan fitted but need to make some patches before it goes in.



Nasty work for sure. I like to dry clean these cavities as often as possible versus water just to try not to introduce more mud to the crevices


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Nolen,

Curious how you are fixing the support under the driver floor pan. Was it salvageable?
 
Nolen,

Curious how you are fixing the support under the driver floor pan. Was it salvageable?

Thank goodness all the body mounts channels are rock solid

I had to cut mine out and replace them with new metal from @bobm

All this one requires is sheet metal and such
 
Driver side is finished

This was by far the worst side

Passenger should be easier

Taking the day off from it tomorrow for the first time in 9 days to go rescue some pig parts from the scrapyard for the Warthog

Has to go to Tractor Supply for something and grabbed a horse mat to cut for the cargo area floor

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Driver side is finished

This was by far the worst side

Passenger should be easier

Taking the day off from it tomorrow for the first time in 9 days to go rescue some pig parts from the scrapyard for the Warthog

Has to go to Tractor Supply for something and grabbed a horse mat to cut for the cargo area floor

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Floor pans looks factory 😉👍🤔😳. Love da Sky sunset. This is Sunrise 😉😳🤔👍
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I’ve never seen a 55 with the rear floor area rusted out. Always the front.

Everything about the design of this model leads to rust. I’ll walk you through the idiocy of the drains and such when you visit again.
 
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