- Joined
- Dec 18, 2004
- Threads
- 38
- Messages
- 432
- Location
- In the shop cuttin' parts
- Website
- www.greatlakeswaterjetinc.com
Dammit, now I got to cut mine up! Like the front fenders. Very nice work Kirk.

Follow along with the video below to see how to install our site as a web app on your home screen.
Note: This feature may not be available in some browsers.
This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.
Kirk, can you outline your basic procedure?
I WILL TRY TO WHEN I HAVE SOME TIME
Did you cut till everything cleared and then replace metal to reestablish the inner fenders?
YES, CUT THE OUTSIDE OF THE FENDER WHERE I WANTED IT, THEN PROJECTED BACK INSIDE THE FENDERWELL TO A FLAT POINT. THIS WORKED OUT TO BE ABOUT 5.5 INCHES.
Or did you simply "displace" the metal til it cleared and then weld everything back together?
I SAW THAT THERE WAS TOO MUCH INVOLVED WITH HAMMERING CUTTING AND WELDING THE STOCK WELL TO THE PROFILE I NEEDED. SO I OPTED TO CUT IT ALL OUT.
There is obviously new metal there, but I'm wondering if you just cut it all out to begin with, or cut and fit, cut and fit, and then used the new metal to cover the gaps.
CUT IT ALL OUT WITH AN AIR POWERED JIG SAW.
Thanks for the pics!
What did you use to score that line?
A TOOL THAT HAS A SCRIBE MOUNTED ON ARM WITH AN ADJUSTABLE STOP. THIS WAY I PROJECT OUT THE EXACT ORIGINAL CONTOUR.
What did you use to cut it with?
AIR POWERED JIG SAW. MATCO TOOLS
How thick is that metal?
16GA ABOUT 1/16" THICK. IT IS MUCH THICKER THAN OEM. THE LIPS ARE THE SAME. THEY GIVE IT MORE STIFFNESS WHEN FINISHED.
Ever clean your truck? Especially the inside of your ARB. You got a nest in there! LOL!
NOPE, MY 80 IS A WHEELER, NO POSERS, NO SHOWBOYS. OHIO IS A DIRTY PLACE!
What's your dogs name? And nice he likes 80's.
JAKE, HE'S THE BOSS OF THE GARAGE.
NOPE, MY 80 IS A WHEELER, NO POSERS, NO SHOWBOYS. OHIO IS A DIRTY PLACE!
great work
on the front fender:
is there an extra 3/4ish strap at the inner fender edge welded on top of the 16g filler steel? it looks like there is a strap at the edge on post #109. or is the inner fender 16g go rigtht to the edge of the fender where you welded?
on the rear fender:
there is no filler added to the inner fender. But you used just a 3/4ish strap all the way around on the inside--correct?