Fresh 4.88 gear install, no I have issues

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Sounds like driveshaft to me. Either the angles are wrong or it's out of phase.
 
Last edited:
Sounds like driveshaft to me. Either the angles are wrong or the it's out of phase.

Wow. I consistantly overestimate the work a professional shop ::should:: put out, and my expectations.

Heaven help the shop that gets stuck with my junk once I'm so old I give up doing my own wrenching. :skull:
 
I need the help from some folks who know gears. Did a Nitro Gear install on my 1997 with a 3" Icon lift on 35s. I had a very reputable shop do it that's well respected for setting gears. I was told the backlash and coast were perfect, as was the mesh pattern. Issue is now, on my drive home, I have a buzzing vibe that's unmistakable between 50 and 75 miles an hour. It's powerful enough I can feel it in the driver's floorboard. On acceleration, all is good, the moment I lift or start to coast, it starts to roar.

This doesn't sound like gear whine as it's only present at specific speed, and under deceleration - or cost. But admittedly, I'm not sure.

Any thoughts before I start imagining the worst?

fyi, this sounds EXACTLY like the problem I'm having with my 4.56 gears. Out of curiosity, do you have any driveline lash?
 
I have Icon stage 3 as well and have had this problem after the lift. When I step on the gas pedal it was fine and after I let go I would hear/feel the noise/vibration. I pulled my driveshaft initially to confirm. After I confirmed that it was the front driveshaft. I replaced it with a DC driveshaft. Then the noise/vibration went away. Cant comment on the regear part since I am on stock gears and 285's.
 
fyi, this sounds EXACTLY like the problem I'm having with my 4.56 gears. Out of curiosity, do you have any driveline lash?
I dropped it back at the shop this am. After a quick drive at freeway speeds, all were in agreement that something wasn't quite right. Great suggestions on the driveshaft phase. I'll pull that info out of the FSM and drop it at the shop Tuesday morning. Initial thoughts was that perhaps there was a rear axle pinion issue, but like I said, this shop is pretty well respected for gears. That said, they work on a lot more Jeeps and Fords than they do Yotas.
 
The rear pinion angle is a driveshaft issue. If the angle of the flange is not perfectly parallel to the transfer case output flange, the driveshaft will vibrate, often just off throttle. With 4.88s it's spinning faster and so tends to make things more noticeable.

Here is a cheap test. Load 400-500 pounds in the very back, enough to drop the rear several inches. If the vibe improves, it's almost a certainty that your pinion angle is wrong. (lowering the back tends to rotate the pinion down, lifting the truck rotates it up). You can fix the angle issue with adjustable upper control arms.
 
Just wanted to close this out should anyone crawl this thread in the future. It was indeed the front driveshaft. Pulled the front, locked the center diff and the sound vanished. My guy went ahead and ordered a new double cardan shaft before I could pull the trigger through a local vendor, but the important thing is that we resolved the issue. What threw me was that I've been driving the lifted rig for several months without any issue. It wasn't until the re-gear that these problems manifested. Funny things happen when you ask a lot of tired parts to start working harder and faster. I also went ahead and ordered a set of rear adjustable UCAs to correct the pinion angle. Thanks all for the fast responses and on-point diagnostics.
 
I wouldn't expect you to be able to "feel" a gear issue through the floorboard. But that's a classic symptom of problems at the frequency the driveshafts operate at. Other symptom is being able to feel it through the seat. Gear issues are usually a whine or howl. And as to a driveshaft acting up when you lift or coast.. it can happen. If the joins are sloppy angles change when you apply different forces to the drivelines which can quiet or make louder given problems.

Locking CDL and removing one shaft at a time can help you track down the issue.


Okay sorry to highjack and please excause this stupid question. I have a very faint vibration coming from the front end anywhere from 70-80mph. So i was going to take out the front drive shaft and lock the center diff and drive it around and see if that was the problem.

Now this is where i get stupid/lazy. I unbolt the 8 bolts holding the front driveshaft on and i can't get the damn thing to come out. What am I missing? I didn't mess with it to long because it started snowing, I was cold, and didn't think it would be wise to drive the cruiser without the front driveshaft in on snow. But after taking all the bolts out should it just fall out or what am I missing? Very sorry for the very stupid question haha.
 
There is a raised ring on each end of the shaft that fits into a round hole on each flange. If this fit hasn't been disturbed in a long time they can be tough to get apart.

On the flange side lined up with the u-joint caps there should be a small recess against the flange face. Put a healthy screwdriver or pry bar in there and pull.. it should pop out without a ton of force. Don't keep prying once it pops loose.. the holes of the joint are tight on the studs of the xfer case output flange and if you misalign it too much you'll damage the studs.
 
If the drive shaft was out of phase, all you had to do is flip it. Instead of using the witness marks, look at the rust patterns on the flange and match them up. More than likely you don't need the double cardan if it drove fine before gears.
 
@midfat did you figure out the issue?
I am having the exact same issue after 3” lift with 35s. Stock gears
 
@midfat did you figure out the issue?
I am having the exact same issue after 3” lift with 35s. Stock gears
Shop had the driveshaft out of phase. It was that simple. But a DC driveshaft was ordered anyway and that's what's on the rig today. Moral of the story, 90* makes all the difference in the wold.
 
Back
Top Bottom