Builds Cummins 6BT install in FZJ80

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Here are some more pictures as to whats going on with her.
Everything is running full production. Im given a new time frame of october/november by the time she sould be driveable. At this rate, it may even be before then.
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It's ironic that now after some Mud frustrations (not being the only ones) on why your project hasn't been worked on for so long that it's finally getting attention. Perhaps they just got too busy but I think some opinions about them have changed due to your experience. Regardless, it's nice to see some progress on your project and you are definitely a patient person. I hope they continually tell you how grateful they are to have a customer like you.
 
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Here are the latest pics of the build going on here at Portal-Tek. The 12 point cage came together nicely. We had to strip the dash out so that we could trim it for the A post bars to go thru the dash instead of wrapping around it. This saves leg room and makes it trophy truck strong without losing normal entry. The cage also continues through the firewall where it will tie into the motor cage for weight transfer and a solid mounting point for the front coilovers. There are some surprises in store for some interior details to really give this truck full trophy truck capability without losing drivability. We are getting ready to start on the next stage of the build which is going to be a full tubular chassis that ties to the cage underneath the 80 body again for full weight transfer and strength. This also allows us to optimize suspension geometry and put the weight where we want it as opposed to having to fit within the stock framerails. This way we can make a truck capable of handling the big whoops sections at speed while still being able to fit in some of the "necessities for expedition" that Ron needs. Now we are just waiting on the green light from Ron to go on to the next stage. We have put a lot of thought and engineering in to the scope of this build with Ron. Here is a brief glimpse of what we have agreed with Ron to finish this truck.


Full tubular chassis, flat bellied, with UHMD skidpale.
Full 7075 4-link front and rear with adjustable height on Sway-a-way coilovers
Portal-Tek G3 Pro-Series portal axles with CTIS wider than stock
40 Maxxis Creepy Crawlers on Hutchinsons forged DOT beadlocks
Line-X Spray in Liner interior and bottom side.
Custom front and rear bumpers and Modular roof rack with tent option
Custom snorkel
ATS twin turbo with custom 5" exhaust
O-Rings, big injectors, FASS pump and intercooler for the 6BT diesel
Paint (white) with blackout hood
80 gallon custom fuel cell
25 gallon custom water tank. Hot and cold water for the long trips
Icelandic fender flares
Toshiba Toughbook integrated into the dash on hideaway mounts fully GPS capable (primary system)
Alpine double din head unit slaved to the Toughbook (GPS secondary system)
5K watt inverter

Ron is man with a plan and definitely has the ability to think big. So it is very safe to say that this is the short list. We will probably continue to change tweek and refine this list as things go along (bigger, better, badder, etc.). We are always here working so if anyone wants to check out what's going on please schedule a time to drop on by.
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that's going to be one heavy 80, but I look forward to finally seeing this thing built up and wheeling. RUBITHON 2009 you should plan on being there. Nothing like big rocks, 40" tires, and an 80.
 
How many miles did you have on your Toyota I-6 before you decided to go with the Cummings? Was it still running OK? How much total cost do you figure you have in the swap? Sounds like it's going to be a great LC once it's done. Wish they would come out with some desiel hybrids LC'ers. Good luck

Mazz
 
80 gallon fuel cell and 25 gallons of water!!! wow, that will be heavy and expensive at the gas station.
 
Being that this build is not budget in any way, Ron has decided to offset some of the build costs by selling parts off the 80 that will not be used for the build. His 80 is in excellent shape and so are the parts that will be sold. This is a great opportunity to help Ron out with this build and score a great deal on 80 parts. Ron will be selling the following:

Frame
Front and Rear Axles (E-locker)
Slee 6" lift kit
Steering box
Inner Front Fender Wells
Stock Bumpers and Running Boards
5- 17 x 10 Forged Allied Rock-A-Thon Monster Bead Locks (3-3/4" backspacing)
(Yes they are still safe in our shop:hhmm:)
5- 37" BFG Krawler Blue Labels

We have more parts that are not listed since the only thing that will remain on/in this truck is the body and the dash. Nothing has been sold yet so everything off of this rig is still around. If you are interested in parts please PM or e-mail production@portal-tek.com
 
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Hello All.
Build is comming along nicely. Unfortuantally I will have to slow it down, with they way everything is going. But thats ok,. She will still get done. Ive made it this far.

All of the parts have around 150,000 miles on them. GIve or take. I would have went with the cummings regardless of the miles on the engine. Less computer controlled componets to deal with. THe only computer to controll anything will be on the transmission. and I will have that sealed in a box, up in the dash. everything else will be all mechanical. the swapp, I beleave can be done cheaper than the route that I am going. My swapp involves a new drive train from front to rear, plus a new undercarrage. Id say you should beable to get away with the swap for under 10,000. If you do most of the work yourself. and dont buy all the high end parts. the harder you want to drive it., the more expensive it will become. I will have alot invested after shes done.
 
We will post some pics up tomorrow of parts new and old. Shoot an email over to production@portal-tek.com and I will respond to you with an attachment of wheel pics.
Edit: Still working on getting more pics of this build posted. Will do as soon as possible.
 
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its great to see some progress on this thing.

cant wait to see it wheelin!
 
Hello All.
No progress as of late. I had to stop where its at untill things get better.
It will be a 3-5 part build. the first part is what you see. I hope to start on the second part before this year is out, but that will now be dependent on the market. S@&t kinda hit the fan pretty hard, and thats what I am left with. But I think everyone is in the same boat of sorts.
Im now shooting for the end of next year by the time she is good to go.

Untill then,

-Ron
 
I understand, glad to here something though! My uncle has been needing some motivation, seems the economy has been helping him prosper... Dang lawyers!
 
Hello All.
No progress as of late. I had to stop where its at untill things get better.
It will be a 3-5 part build. the first part is what you see. I hope to start on the second part before this year is out, but that will now be dependent on the market. S@&t kinda hit the fan pretty hard, and thats what I am left with. But I think everyone is in the same boat of sorts.
Im now shooting for the end of next year by the time she is good to go.

Untill then,

-Ron

Yeah man I feel yah. There is no boat anymore, mine sunk. I have no money, no job, but the LC is going no where, too much blood, sweat, and beers:beer:.
Ill be back on the map again, after my BA in business is done. I give you mad props for your ideas.
Like titties, I have to bounce.
 
how is the front end sitting with the springs from slee? i have the 6bt in my 80 and i make 22 on the highway. i have 35's on it and the cruiser really rips. easly light up the tires and awesome power for crawling. good luck with the build looks like it will be a sweet rig.
 
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