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We just finished installing a 12.5 aux tank this morning, installing a 24 on Friday.
Georg @ Valley Hybrids & Cruiser Brothers
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Stealth! Was tank painted or the new batches come in black?
Transfer pump location is tight with all the AHC plumbing. Here's where I mounted it. Just clears everything in that spot.
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All plumbing around the filler neck in. Snakes nest anyone? Took some effort but it's all there.
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Nice! Is this skid plate covering the 40 or 24? Nice way to address the tank hanging down while wheeling over large rocks
Nice! Is this skid plate covering the 40 or 24? Nice way to address the tank hanging down while wheeling over large rocks
You'll want to cut here. The instructions will leave your hard line too short. Reviewing the vid, I think what it showed may be a tad too long. I found this to be just right:
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Separately, your 24 gallon fitup against the furthest rear tow/cross member will be different. But you'll likely need to unclip all the harness anchor points as well. I did need to do that at both driver and passenger size to make sure there's adequate clearance, and no chaffing issues long term.
I am in the middle of 12.5 tank install and just found this thread. I ran into the same problem, my tank absolutely would not line up until I cut the tabs out.Tank raised into position. Seemed to have missed a step that the that the instructions don't identify. The video install seems to ignore it too?
There's a raised part of the coach/body rail that sits on top of the tank. I would think that these two pads should be cut-off? As the frame moves somewhat independently of the body. What do you think @orangefj45?
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Declaring success. Not that it wasn't a battle though. 5 tank drops later... ~.5" clearance underneath and added a .25" neoprene bumper.
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Clearances are very tight so it took multiple iterations to get it just right to my satisfaction. I was able to move the charcoal canister up by ~.75". Which involved moving the whole canister over to the drivers side by ~1.25" to better clear the body rail above the canister. Also have to be sure not the move it any further aft and preferably ~.125" forward.
Bad picture, but this is how I reworked the bracket on the driver side. Star marks where I re-drilled a hole in the upper body bracket and added a bolt and nut.
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Wasn't able to get a final pic of the passenger side mount but this will give you an idea. Remade stock bracket out of angle stock. Then used a horizontal bar to support the mount that was moved over 1.25" and shimmed up 1/4". This was an earlier effort but the 1/4" stock and 1/4" bolt head was too thick and would contact the tank. So remade it out of 1/8" stock and a low profile bolt head. Yes, clearances are that tight.
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I have a 12.5 to install shortly - I think I read in another install thread that @Eric Sarjeant and team use a layer of rubber padding between the tank and chassis. Are others here doing that as well? What product are you using, and can you share any pictures and tips?
rubbersheetwarehouse.com
Thanks, Eric.
Is it fair to assume that it goes between the top of the tank and where it makes contact with the body stiffening rails where I drew red lines?
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I ordered some. They don't carry the shorter length for part number X001X8NCS1, but had the same stuff in a longer strip: Neoprene Rubber Strips 60A Medium Hardness 1/8" .125" / 4" wide x 10' long. https://rubbersheetwarehouse.com/neoprene-rubber-rolls-60a-medium-hardness?variant=21540925123
I should have about a half of that length spare if anyone else needs some for their tank.
It hasn't been clear to me from various pictures for the 12.5 gal tank install how the spare continues to be mounted underneath after the install. It looks like you have to remove the original spare chain / winch mechanism to install the tank, regardless of tank size. Do you mount the spare below the LRA tank after it's installed? Does the 12.5 gal tank provide its own spare mounting mechanism? If it's a different mechanism, does that mean that you have to get under the vehicle to release the spare, as opposed to using the standard pole-through-the-hole procedure?