Make 13: Transfer Case Lever Cap
13.1 Overview of the Final Product
(Sanded with #320 and #800 sandpaper. No paint.)
13.2 Introduction
This is to address one of the requests. The original cover has a flat bottom. This new design has a indented bottom to have a larger contact area.
13.3 Design and Fabrication
Small parts are difficult to print. It requites few or no defects. This part is printed with resin on a SLA (stereolithography) printer. The smallest feature is only 0.4 mm (0.016 inch), which pushes my SLA printer to its limit.
The words can be custom-made based on individual requests. But any word longer than five letters may not fit.
Design 1: Credit to @BenCC
Design 2: Credit to @MongooseGA
Design 3&4: Credit to @mockknight
The resin printed cover is the staring point of a DIY project. You still need to paint the letters and sand the surface. Some useful links:
You could inlay the letters with two pieces sandwiched together: one black top piece with the letters cut out, and a white bottom with raised letters penetrating into the top piece. Only the centers of the “a”s would have to be painted black. That's a pretty good idea. Ben is doing me a really...
forum.ih8mud.com
You could inlay the letters with two pieces sandwiched together: one black top piece with the letters cut out, and a white bottom with raised letters penetrating into the top piece. Only the centers of the “a”s would have to be painted black. That's a pretty good idea. Ben is doing me a really...
forum.ih8mud.com
Font: Orbitron
13.4 Purchase List to Complete the Installation
None.
13.5 Purchase Link
$10 + $7.9 (USPS Priority)
Note 1: The part is printed with black resin. For the final finish, sanding and painting is needed. Please check this
thread.
Note 2: Letters can be custom made.