How'd bearings & races look after cleaning?
What grease did you repack with?
What grease used for axle bushing & needle bearing?
How much torque did you use on adjusting nut?
What was snap ring gap?
Each lock washer tabs can only be safely bent once.
I'd flip claw washer so smoothest side in or replace with new.
I've not yet had a problem with bearings being too tight, but have seen many issue when loose. I really wouldn't do a wheel bearing service without a pull (fish) scale, or it is just guessing.
I've found the older the bearing, the higher the torque needed to get the proper breakaway preload. I've seen from 23ft-lbf to 63tf-lbf torque just to get 9.5 - 15lbf on breakaway preload using a fish scale on used bearings (100k to 200k miles).
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On this bearing service job, I found damage on outboard front drive shaft dust cover seals, hub flange teeth and excessive snap ring gaps of 0.60mm during disassemble. Loose wheel bearings cause chatter which is evidenced on claw washer scoring. This chatter then starts wearing on all components widening snap ring gap and wearing teeth of hub flange and axle. If not corrected the damage will extend too other parts.
On this rig pictured below, the loose wheel bearing damage was exuberated by not balancing tires regularly/properly and worn steering rack bushing. The road vibration and wondering was really bad, and made it unsafe to drive, now it's drives smooth and safe as new.
Here's a look at back side of knuckle, where axle bushing and needle bearings are located:
View attachment 1251310
There are easy fast ways to grease the axle bushing & bearings without removing knuckle:
Slee - Spindle Grease Tool
How to lubricate front axle shaft bushings?
I also like removing the knuckle dust cover if corroded in speed sensor area or my first service of a rig. So I can then inspect & clean out and then grease with marine grease, leaving drain hole at bottom open and clean. I put a thin layer of grease on all contact points included those of gasket, or any exposed metal. This stop corrosion, makes for better seal, easy removable and cleaning next servicing as it protects. I've gotten more and more liberal with marine grease over the years. I do wipe off excess, without using a degreasing during assemble.
View attachment 1251292
View attachment 1251289
I've replaced or even swapped hub flange of PS with DS to help tight up the back lash of hub flange to axle teeth.
Here's the teeth of a hub flange I needed to replaced (~$50 each).
View attachment 1251311
I reuse cone washer & hub flange nuts (FSM states not reusable), provided they pass inspection after cleaning. I then grease cones washer and use blue loctite on nuts. I find using a puller with clamp (clamp on knuckle in back, not dust cover) to pull axle up tight against axle bushing, very helpful to get good gap reading. The gap was .23mm on this job, so I replace snap ring with next size up (2.4mm) to get a very tight gap of ~0.03mm. Once gaps is over .2mm maximum with thickest snap ring (2.8mm) available, parts must be replaced. Here a list of possible parts that may be needed to get proper gap: claw washer, bearing & race, axle bushing, hub flange, axle (front drive shaft), spindle (knuckle). That is also a list of what loose wheel bearing breakaway preload can damage over time.
View attachment 1251313
Placing a jack under LCA, lifting to align front drive shaft is helpful. The key is to really pull out the axle tight and settle any grease on back side axle bushing area. It is not possible to have a snap ring gap to tight.
I also use marine grease on wheel hub to wheel contact points. You're looking at my LC with 165K miles on the hub. Notice no corrosion or rust at mounting points of hub.
Note: Never banger or pry on the hub flange to remove. Use a brass dowel to hit end of studs (per FSM), then grab cone washer with a pair of channel-locks or pliers to pull out. Some penetrating oil and/or heat can be helpful in those really stuck cone washers.
Check out that jack stand held up with a pin (nail), it's older than me, and I'm older than dirt...LOL
Safety first right!