Air Filter Melting?

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Joined
Dec 20, 2017
Threads
33
Messages
399
Location
Colorado USA
935.webp
936.webp
937.webp


Pulled the air filter today- noticed the steel mesh top screen looks like it's melting, top of the cover looks damaged also? Is there a fix? What causes this?
 
@NolaNomad

Are you the one who was posting recently about the crank/no start issue and was talking about overheating / fuel boiling?

I've never seen this before, has anyone else? For that much heat to be in there seems strange.

How do things look at the throttle body / plate?
 
The fix is to replace the filter. Have you sprayed anything corrosive in that area, a cleaner or something?
No, never

@NolaNomad

Are you the one who was posting recently about the crank/no start issue and was talking about overheating / fuel boiling?

I've never seen this before, has anyone else? For that much heat to be in there seems strange.

How do things look at the throttle body / plate?
Yes, that's me& have a evap canister and fuel pump on the way- still not sure about that issue- I'll take a look at the TB
 
Yes, that's me& have a evap canister and fuel pump on the way- still not sure about that issue- I'll take a look at the TB
I cant remember if your other post ever mentioned what temperatures your engine is running at.... Is she getting that hot where s*** around it is starting to melt? hmmm not sure what you've got going on here.
 
I cant remember if your other post ever mentioned what temperatures your engine is running at.... Is she getting that hot where s*** around it is starting to melt? hmmm not sure what you've got going on here.
My scan tool plugged into ECU has read above 215F ,that high but not above the 220F mark. I see the metal filter has these numbers:
17812-50020
Pp-t40

I'll look these up but don't know how to replace
 
Maybe I'm the only one who doesn't know, but what type/brand air filter is that?
 
Maybe I'm the only one who doesn't know, but what type/brand air filter is that?
I think that screen is on the top side of all of the 100 series air filter box. I honestly never noticed it, and could also be wrong....but that's not like a prefilter that you change, its in there full time and I don't see a replacement part number on parts diagram

I could be wrong? Nolanomad is that an aftermarket pre filter or OEM

1775172346780.webp


1775172408332.webp
 
Ok makes sense I guess.

However I'm pretty dam sure I don't have anything like that in the upper part of my airbox but I'll be looking for it next time I'm in there.
 
Ok makes sense I guess.

However I'm pretty dam sure I don't have anything like that in the upper part of my airbox but I'll be looking for it next time I'm in there.
I can certainly be wrong....for some reason I thought I've seen something like that before but yeah the more I think about it why would there be some filter between the air filter and intake hose ...hm hm hm .

If that's not OEM then ditch it
 
That's a hydrocarbon filter, not sure if that's factory to the 100, only seen them on Tundra/4runner. As mentioned, was there a regular paper filter under it and what condition was it in?
 
That's a hydrocarbon filter, not sure if that's factory to the 100, only seen them on Tundra/4runner. As mentioned, was there a regular paper filter under it and what condition was it in?
Ah , I think thats where ive seen it . My highlander with the 3mz has this filter. Different style airbox all together though. I dont think the 2uz is supposed to have this installed but I don't know
 
I cant remember if your other post ever mentioned what temperatures your engine is running at.... Is she getting that hot where s*** around it is starting to melt? hmmm not sure what you've got going on here.
This looks like a metal mesh sandwich that seems built into the top box of the lid to the air filter box. In the picture- I already removed the paper filter- honestly- I never noticed it until today

That's a hydrocarbon filter, not sure if that's factory to the 100, only seen them on Tundra/4runner. As mentioned, was there a regular paper filter under it and what condition was it in?
Yeah, thanks, I never knew actually what this was for- no idea why it melted- im concerned

I think that screen is on the top side of all of the 100 series air filter box. I honestly never noticed it, and could also be wrong....but that's not like a prefilter that you change, its in there full time and I don't see a replacement part number on parts diagram

I could be wrong? Nolanomad is that an aftermarket pre filter or OEM

View attachment 4114739

View attachment 4114740
No, I think it's stock- when I run the numbers I pulled off that filter-17812-50020
Pp-t40 I see the lid to the air box with that mesh filter in there- i see one on eBay now I'm about to buy

That's a hydrocarbon filter, not sure if that's factory to the 100, only seen them on Tundra/4runner. As mentioned, was there a regular paper filter under it and what condition was it in?
The paper was fine, I noticed nothing unusual- I'm a little concerned
 
Ok makes sense I guess.

However I'm pretty dam sure I don't have anything like that in the upper part of my airbox but I'll be looking for it next time I'm in there.
I see now lots of fellas rip them out over on the Tundra forum- says its useless emissions baby sitters? dunno
 
Maybe backfiring into the air box would be the cause. Have you heard any popping or chugging sounds while driving?
 
It would have been better, if all information was in your other threads' OP. But for now, it may be a good idea. To link these two threads, in each OP.
__________________________________________________________________________________________________

That's is a charcoal EVAP filter, only in the 06-07 VVTi. This was added to meet EPA laws.

I've never seen one damaged. But never pulled out, to see back side. This charcoal filter, is not considered a replaceable part, in 100 series. As such, not sold separately from the air box assembly. For now just remove it, and make sure a good OEM air filter in place. Use care to not curl air filter rubber seal, as you place lid on and lock it down.

Your temp above 200F, indicate your running hot. High cylinder temp, due to running a lean fuel mixtures. Can contribute to running hot. Clogged CC can contribute to lean running. As I suspect and mentioned in your other thread. Your coolant system is not running at peak performance. Very likely, radiator fins are clogged. See Alert on cleaning rad fins, Same one I linked you to in your other thread. Other issue in coolant system, like; thermostat, cap, resevoir and low coolant may also need correcting. Which much of, is talked about in that Alert thread.

I'll add:

Running hot. With ECT near 220F, in itself IMHO; Would not radiate heat, to a point inside air box lid. To such a temp, as to melt plastic. Even an engine, that overheated so badly it warp heads, change color of block and other metals, melted intake manifold and plastic of cam sensors, would do this.

What has likely happened. Excessive Fuel vapor, saturated the charcoal air box filter. That it somehow ignited and smoldered. Either spontaneous combusted or combustion gasses escaping into intake ignited it.

I'm going to call you!
 
Maybe backfiring into the air box would be the cause. Have you heard any popping or chugging sounds while driving?
No backfire.. I bought this LX470 some years ago... PO might have had something happen, unbeknownst to me
 
Last edited:
It would have been better, if all information was in your other threads' OP. But for now, it may be a good idea. To link these two threads, in each OP.
__________________________________________________________________________________________________

That's is a charcoal EVAP filter, only in the 06-07 VVTi. This was added to meet EPA laws.

I've never seen one damaged. But never pulled out, to see back side. This charcoal filter, is not considered a replaceable part, in 100 series. As such, not sold separately from the air box assembly. For now just remove it, and make sure a good OEM air filter in place. Use care to not curl air filter rubber seal, as you place lid on and lock it down.

Your temp above 200F, indicate your running hot. High cylinder temp, due to running a lean fuel mixtures. Can contribute to running hot. Clogged CC can contribute to lean running. As I suspect and mentioned in your other thread. Your coolant system is not running at peak performance. Very likely, radiator fins are clogged. See Alert on cleaning rad fins, Same one I linked you to in your other thread. Other issue in coolant system, like; thermostat, cap, resevoir and low coolant may also need correcting. Which much of, is talked about in that Alert thread.

I'll add:

Running hot. With ECT near 220F, in itself IMHO; Would not radiate heat, to a point inside air box lid. To such a temp, as to melt plastic. Even an engine, that overheated so badly it warp heads, change color of block and other metals, melted intake manifold and plastic of cam sensors, would do this.

What has likely happened. Excessive Fuel vapor, saturated the charcoal air box filter. That it somehow ignited and smoldered. Either spontaneous combusted or combustion gasses escaping into intake ignited it.

I'm going to call you!
Terrifying
 
It would have been better, if all information was in your other threads' OP. But for now, it may be a good idea. To link these two threads, in each OP.
__________________________________________________________________________________________________

That's is a charcoal EVAP filter, only in the 06-07 VVTi. This was added to meet EPA laws.

I've never seen one damaged. But never pulled out, to see back side. This charcoal filter, is not considered a replaceable part, in 100 series. As such, not sold separately from the air box assembly. For now just remove it, and make sure a good OEM air filter in place. Use care to not curl air filter rubber seal, as you place lid on and lock it down.

Your temp above 200F, indicate your running hot. High cylinder temp, due to running a lean fuel mixtures. Can contribute to running hot. Clogged CC can contribute to lean running. As I suspect and mentioned in your other thread. Your coolant system is not running at peak performance. Very likely, radiator fins are clogged. See Alert on cleaning rad fins, Same one I linked you to in your other thread. Other issue in coolant system, like; thermostat, cap, resevoir and low coolant may also need correcting. Which much of, is talked about in that Alert thread.

I'll add:

Running hot. With ECT near 220F, in itself IMHO; Would not radiate heat, to a point inside air box lid. To such a temp, as to melt plastic. Even an engine, that overheated so badly it warp heads, change color of block and other metals, melted intake manifold and plastic of cam sensors, would do this.

What has likely happened. Excessive Fuel vapor, saturated the charcoal air box filter. That it somehow ignited and smoldered. Either spontaneous combusted or combustion gasses escaping into intake ignited it.

I'm going to call you!
yessir! I have the Charcoal Canister and a Fuel pump on order. I did spray the radiator and applied a little Coil Cleaner to the parts of the radiator I could access. Sometimes the temp varies between 198-215F after the cleaning..so hard to determine if that helped, I was told Previous Owner did replace the radiator with OEM several years ago(?) . Wonder if Lean Fuel Mix can be tweaked using Techstream??
 
Back
Top Bottom