- Joined
- Jun 25, 2012
- Threads
- 15
- Messages
- 355
- Location
- Waltham, MA, USA
- Website
- fj40cruisers.tumblr.com
T minus 6 Months.
Come early June 2016 I will be embarking on a “cross-country” trip across the U.S. and Canada, leaving from Seattle and arriving back in Boston 5 weeks (or so!) later. The main objectives of the trip will be:
All of this in the 40 of course!
The plan in short is to have my wife, 18-year old soon to go to college daughter, and 18-year old soon to go to college nephew, give me company throughout… joining me individually for a week or so at a time at different points in the journey! The details behind this approach will follow later.
The main actor here is my 1978 Sky Blue FJ40. I bought the 40 in the summer of ’13 and have made some "reversible improvements" over time. The 40 has been my daily driver ever since, as long as there’s no salt on the road! Living in the Boston suburbs means that it does not see the road for a few weeks each winter, but I don’t mind that. I think of it as a worthwhile sacrifice... it’s my intention to keep the truck for as long as I can.
Here’s the kid (pictures taken today, 06DEC15)!
Original motor, some body work done 4 years ago to take care of some surface rust, just about zero rust underneath... it runs like a champ! It is a beautiful thing...
Now, being this a technical forum, let me get to the initial aspects of the technical part! Over the next 4-5 months I will focus on making improvements to two key areas: reliability and comfort, and for that I want your help!
This will be a long thread, finishing at some point in July of next year. Details on the places and trails we’ll visit will follow later! A screenshot of the preliminary route (almost 6,000 miles) is below.

Your help will be sought and appreciated throughout… and I hope to get to meet at least a couple of you on the way!
Hector
Come early June 2016 I will be embarking on a “cross-country” trip across the U.S. and Canada, leaving from Seattle and arriving back in Boston 5 weeks (or so!) later. The main objectives of the trip will be:
- To get some rest and relaxation,
- To witness the beauty of some the two countries National Parks, and
- To get closer to the family.
All of this in the 40 of course!

The plan in short is to have my wife, 18-year old soon to go to college daughter, and 18-year old soon to go to college nephew, give me company throughout… joining me individually for a week or so at a time at different points in the journey! The details behind this approach will follow later.
The main actor here is my 1978 Sky Blue FJ40. I bought the 40 in the summer of ’13 and have made some "reversible improvements" over time. The 40 has been my daily driver ever since, as long as there’s no salt on the road! Living in the Boston suburbs means that it does not see the road for a few weeks each winter, but I don’t mind that. I think of it as a worthwhile sacrifice... it’s my intention to keep the truck for as long as I can.
Here’s the kid (pictures taken today, 06DEC15)!
Original motor, some body work done 4 years ago to take care of some surface rust, just about zero rust underneath... it runs like a champ! It is a beautiful thing...
Now, being this a technical forum, let me get to the initial aspects of the technical part! Over the next 4-5 months I will focus on making improvements to two key areas: reliability and comfort, and for that I want your help!
- Reliability – electrical system, cooling system and brakes will be looked at in detail. Questionable parts will be replaced. Which parts should I consider replacing no matter what? Please don't allow for cost considerations (within reason
) to influence your advice... let me make that determination. - Comfort – the 40 can as we all know be a bit rough, and mine is no exception. A long trip such as this one will get uncomfortable in its current setup, so I have to do something about that.
- It’s got Rough Country shocks, and those will likely go away. Is Bilsteins the way to go?
- I’d love to be able to recline my seats, can anyone help there? I’ll reach out to Doc at Springtail Solutions to see if he can help.
- Is there an "easy" cruise control solution?
- I will also be looking into some additional gas storage, at least in the form of Jerry cans. I’m leaning towards Metal Tech’s rear bumper, your thoughts on this?
This will be a long thread, finishing at some point in July of next year. Details on the places and trails we’ll visit will follow later! A screenshot of the preliminary route (almost 6,000 miles) is below.

Your help will be sought and appreciated throughout… and I hope to get to meet at least a couple of you on the way!
Hector