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- #41
Very nice. I didn't realize the headliner was still available.The plan is to go white with the 80. I've looked at a ton of options, and keep coming back to white. It really is the best color for a flare-less 80. This build will be my ultimate 80. A white Poverty Pack-esq build with a big LS and fresh seals.
The sunroof fill is well so far. I cut a sheet of flat 16ga steel to the exact shape of the cutout. It fit with less than 1mm on all sides. I got the whole plate tacked down with ~2" spacing. The flat plate curved really well to match the contours of the roof. Then I started filling in the tacks every 4", doing one half of the roof at a time. After a couple hours of that I took the grinder to it, and ran another tack over any pinhole I found. I may run another bead from the inside, and cap it off with some seam sealer. The roof will need a little body work, but it's hiding under a Bowfin rack, so it probably doesn't have to be perfect.
I left the sunroof sheet metal structure in-place to support / reinforce the roof for now, and to be a heat spreader for welding. I have the two OEM front non-sunroof support crossmembers on order. Once they arrive, I plan to cut out the sunroof bezel and panel bond the stock supports as factory would have. I also have a set of factory non-sunroof headliner bows, and a new headliner on order.
I can't find anyone that's done it the "right" way. I'm hoping everything fits as I'd like it to.
-Rob
Couldn't agree more on the white. Best color
Those trucks were all single stage white. Base/clear on all other colors but must be because of the simplicity in it for the rest of the world. I did my 60 "Chunk" in single stage to keep it the way Toyota did it