I'm still suspecting dust and/or debris in the radiator core.. and here's my reasoning..
Our fan clutch has it's own little thermostat on it. That's the clock spring in front. If temps flowing over it are too high (what's coming through the radiator) it contracts or expands and that manipulates the shaft in the middle which turns something of a valve inside the clutch which moves openings that allow the heavy silicon fluid to move around in the fan clutch. More fluid between the corrugated plates inside the clutch means more friction, and this is what "locks up" the clutch. but it's still a hydraulic clutch.. it'll never really "lock"
Even with a fully locked clutch, it was only idling. Even with the help of the electric fan, it can only draw so much air through the core at idle.. and if you have a bunch of dirt and debris it'll both act as an airflow restriction as well as hamper the base efficiency of the radiator by reducing the effective surface area of the fins and tubes. All of this made worse by the air making it into the core being pre-heated by the AC condensor core sitting right in front of it.
Teckis is right that what seems like a vanity panel above the core support is actually primarily to manage airflow through the heat exchangers.. if that's gone the rig will just recycle some amount of hot air endlessly. I feel quite strongly that people removing this panel or telling others it isn't important are playing with fire. But clearly that wasn't a factor here.
I'd bet if you had revved the engine when you noticed that high water temp the fan would have roared like crazy. It was trying to cool, but couldn't with the low engine RPMs.
@Artie do you still have all of the plastic panels between the inner fender and frame rail? Especially the one on each side in front of the strut assembly?
Also, how much room is there between your skid plate and the lower tank of the radiator? The factory skids have a ~2" square foam block running across, presumably to manage airflow like the panel above the core support. It has always bothered me that aftermarket skids leave this out, if we're really trying to optimize how things work together.
Edit: I found a thread that has detailed pictures of a diesel fan clutch teardown, if you guys are wondering how these things work. I'm pretty confident ours work the same way, only ours will be more robust.
Hi all
I’ve read every posting on the forum I believe relevant to the fan coupling oil refilling including the mammoth 50+ thread from
@landtank and others, and that has been going on now for seems as many years

These have been very helpful indeed but I haven’t quite got answers to a couple of questions. I’ve also posted a heap of photos below in case it helps others in the future.
I acquired a spare viscous coupling. I got a spare fan from a wrecker and they gave me the coupling at the same time, so this is a spare that I’m servicing. When I opened up the two halves it is...