I have an 1987 FJ60 with a 6.0 LS swap with 6L80 trans. Engine cooling temps are running around 210-215 degree's with ram air going down the hwy at 65-70 mph.
I have done the following:
1. Advanced Adapters radiator with trans cooler, 17" 2,400 CFM electric fan that runs constantly (shrouded to pull as efficiently as possible)
The fan running constantly is not a good thing. It should not be needed just driving down the road at 40+ MPH unless you're charging up a hill with a trailer. It should be controlled by the PCM to turn on as necessary.
3. I raised the back of the hood 1/2" for hot air to flow out
This does not help cooling, except maybe at low speeds. At high speeds, there's something called the "cowl induction effect", and air actually bounces off the windshield and will force it's way into that gap. At that point, you're just increasing the air pressure under the hood and causing less air to flow through the radiator.
5. Evans waterless coolant in the radiator system
Don't run this stuff. There is a reason why not a single production vehicle comes with Evan's Waterless Coolant. It has significantly lower thermal conductivity, thermal capacity, and heat transfer coefficient compared to water. Engines almost always run significantly hotter with Evan's unless it has an outrageously oversized cooling system in a very under-stressed application.
It's basically only suitable for environmentally sensitive applications where boiling over cannot be permitted. It wouldn't surprise me if this a big part of your issue.
This was my first swap and I'm in WI. I'm going to MOAB this fall, so low speeds during the trail rides/rock crawling have me concerned as things can heat up fast. I want to find out now, not then. That stated, I believe I have fixed my issue by upgrading to a Crown Vic fan & shroud which provides 1,100 more CFM than my old fan. I also installed a 160F thermostat so I get the coolant flowing quicker. My temps are now running at 200F.
If you installed a 160°F thermostat, and your coolant temperatures are sitting at 200°F, you haven't fixed anything. Your cooling system is not keeping up. These engines also run best at warmer temperatures - 160°F stat will just increase wear and fuel consumption.
- Switch back to proper water-based coolant
- Wire the fan up for PCM control. The fan running constantly will not do your electrical system any favors
- Install the stock thermostat
After you do the above three things, evaluate the cooling system performance. If it still can't keep up, then I recommend you get a different radiator. There are number of radiators that people here recommend for LS-swaps. Remember with the stock thermostat, 190-210°F is normal operating temperature for these engines.