Today I made a start on making custom door trims, I was able to source a 2400 X 1200 sheet of 3mm ply for nicks(gotta luv that

) so it's basically the same size as the standard door card material.
First thing I removed the material from the old door card, I found that if you use that as a template it fits perfectly at the top and doesn't leave a gap.
So I traced around the old card
Then cut it out with a jigsaw, I also marked every hole with a pen as well
I then drilled all the holes and cut out all the sections again with the jigsaw
Then glued the outdoor carpet, which is exactly the same as the factory carpet
Cut out the carpet
Installed the speaker, the rag holder and power box for windows and door
To hold the door card to the door I drilled 9.5mm holes thru the card and then used scrivets (courtesy of GoldChaser, thanks mate) and all back together

I gotta admit it looks smicky smoo, top of the wazza

3 more to go