help identify minitruck power steering gear box

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Joined
Mar 4, 2012
Threads
16
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Location
Valley of the Sun - ARIZONA
Updated 5/15/12

I bought this from a mud member about a few week ago and he said it is a 4wd gear box from an 80'. I believe its from a '79 from what i read they made the return line smaller then then high pressure line for a 79(not sure why). I tried installing it today however, I realized the fitting does not fit that came with the jt outfitters kit as shown in the picture. Is this a 4wd gear box or 2wd?

the part number jt outfitters sent me for the return nipple is 44416-35020. I then order 44416-34010 from toyota. That did not work either. I believe the fitting to be 14x1.5mm. I don't have time to make it to the junk yards on the weekends so I prefer to order something online. Does anyone know what size the return nipple is for a '79 4wd power steering or is there something i can rig from home depot/autozone? thanks
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I remember reading several threads about this when I was looking at PS options. I don't have the answer for you, sorry, but have you done an exhausting thread search? I know it can be daunting but I'm sure your question is answered somewhere already. I recall this very question. Good luck, I will be doing the same some day.
 
You have the correct power steering gear box for "mini truck" power steering install into a 40. The Toyota return fitting I have listed that will work is part number 44416-34010. There is also another fitting that is straight but I don't have that part number.
 
IIRC normally the return is actually a larger diameter thread pattern than the pressure line is.

So having a smaller one is pretty odd.

Typically the fittings are 16 and 17mm
 
I ran into one minitruck PS box with an oddball smallish fitting, and while I was at the boneyard, I found a Nissan 4x4 truck and the return PS fitting screwed right into the Toyota box. Bring a few tools and go shopping at the pick-and-pull.
 
get some random coarse spline metric bolts and figure out what the actual thread pitch is..
 
Interestingly enough, I have the same box. The pressure fitting and the return lines are the exact same size and thread. I too ordered a 44416-34010 and it did not fit - it was far too big. (Which led me to this thread.)[STRIKE] The threads are the same as that on a FJ60 high pressure side so if you have a broken or bad HP line you could use that nut and flare a tube or cut the end off the HP tube.[/STRIKE]
Edit: That is wrong. I just checked and they are smaller than the pressure side.

Anyone have an idea on the part number?

With Poser we discovered it is a 14mm x 1.5 thread.
 
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So I tried one of these because I could get it locally:


It did not work because the nut bottomed out before the o-ring hit. Next I am going to try one of these:



Or something similar with the small brass inverted flare adapter in the hole.

I have been unable to find a 14mm x 1.50 threaded inverted flare nut to run some 5/16 or similar steel tubing through.
 
You have the correct power steering gear box for "mini truck" power steering install into a 40. The Toyota return fitting I have listed that will work is part number 44416-34010. There is also another fitting that is straight but I don't have that part number.
The straight fitting is the 44416-35020. It is also too big.

I am still in search of a 14mm x 1.5 return fitting.
 
look on any older toyota in the bone yard. I took a small one off a corolla yrs ago.
 
get some random coarse spline metric bolts and figure out what the actual thread pitch is..

Naaah Just go to the Pick N Pull and get a hand full of different thread Japanese return fittings. For sure, one or more will work. While you are there get a bunch of Toyota hazard switches to sell to the FZJ80 people for center diff lock switches for $20 a pop to pay for your time.
 
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