Build First time 80 owner build thread.

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Well the roof rack used aluminum studs so they completely rust welded themselves to the steel and then made rust holes. I had to drill out the hardware, destroying the roof rack in the process.


fudge I hate that. looks like ham in for a treat. thanks
 
Well I have been driving it a little bit, runs like a champ but the brakes are very weak. At this point I have replaced everything except the booster and the proportioning valve. Have bled the brakes for hours, made sure the drums were adjusted. Maybe it needs a new booster. Either way it feels good to be driving it.

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It was the booster, replaced it with a junkyard donor and the brakes are great. Have been driving it to work this week and it’s running like a champ. I also got the interior lights and speedo working. The only thing left that needs attention is the fuel tank sending unit. Hopefullly a bad ground or something.

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It was bad.. I had similar rust. I am going to get an arb roof rack soon I think to replace the factory one. right now I am using yakima bars. How hard was it to pull the rear hatch glass?
fudge I hate that. looks like ham in for a treat. thanks
 
It was bad.. I had similar rust. I am going to get an arb roof rack soon I think to replace the factory one. right now I am using yakima bars. How hard was it to pull the rear hatch glass?

it’s super easy, you just work the weatherstripping out over the pinch weld from the inside. I like to use this plastic tool kit I got at harbor freight. Alternatively, if you buy new weather stripping you can cut the old stuff out with a box cutter.
 
Im replacing the carpet and front seats so I decided to address the rust hole in the driver’s side while the interior is out. Welded panels, por15, and seam sealer. Will finish with some white color matched paint.

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Very nice job! Glad you didn't put leather in there. Also the boat hatches would look nice in your tailgate for storage
 
Got a small amount of trail rash from the annual New Years off-roading trip. This year was arkansas. I hit the right side rear fender flare on a tree and decided to remove them all, I’ve secretly been waiting for an excuse to do so. Found out my rear right door was silver originally so I sprayed some color match rattle can over it to make it less ugly.

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I ordered a tuffy center console since they improved the driving experience so much in my 40 and 60. I will end up cutting some material out and re-welding mounting tabs so it will fit as close as the factory center console while retaining the rear seat folding. Here it is just sitting in the rough position.

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