Coil spring install secrets?

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Joined
Jul 26, 2006
Threads
53
Messages
773
Location
Mark - Knoxville, TN
Guys,

I need to pull my coil springs again. In the past, I've disconnected lower shock mount & sways, then jacked body. The issue is that I've been unable to get enough lift (safely) to remove spring. Does anyone have any advice on pulling a set of aftermarket.springs?

Thanks,


Mark
 
Yes, I pulled the wheel on one side. I am getting close to using hilift in recvr hitch.
 
Yes, I pulled the wheel on one side. I am getting close to using hilift in recvr hitch.

I know theres some tool out there that cranks and compresses a coil spring so you can install it. Not sure about how safe that is though
 
Jack up the side you aren't working on. Put a jack stand under it. Move your jack to the side you want to pull the spring off of and jack it up. Remove the wheel, unhook the shock, and let the jack down. Then press down on the axle and pull the spring out. I've done this without removing the sway bar but it is a lot easier if you remove the sway bar. You just have to undo it on one side. Put the new spring in and button that side up and move to the other side and repeat.
 
Jack up the side you aren't working on. Put a jack stand under it. Move your jack to the side you want to pull the spring off of and jack it up. Remove the wheel, unhook the shock, and let the jack down. Then press down on the axle and pull the spring out. I've done this without removing the sway bar but it is a lot easier if you remove the sway bar. You just have to undo it on one side. Put the new spring in and button that side up and move to the other side and repeat.

Where are you placing the jackstand (axle or frame) on the side you're not working on. Also, do you use jack stands on the side that you are working on?
 
I did mine as follows...

1. jack up truck using the axle.
2. put jack stands under frame in front of rear tires
3. remove wheels
4. place jack stand under one side of axle
5. lower jack and the unsupported side should droop enough for the spring to come out
6. jack axle back up and put jack stand on other side
7. repeat #5
 
Above is good advice you will need 3 jackstands, big boy jackstands not $20 wallmart kind. I've never needed to remove the swaybar. I disconect the breather for the dif and a brake line mount. I believe the 866 are actually shorter than factory springs. Wheels off and lower the rear axle until disk is pretty much on the ground.

DO NOT highlift from the reciever. It will fall over if both rear wheels leave the ground.
 
Similar to others, but here's a few 'secrets' that you asked for:

1) Lock CDL for safety so vehicle won't roll with tail in air. Also chalk front wheels.

2) Jack rear via floor jack under pumpkin. Get it as high as you can, the axle needs to droop a long way. Two jack stands are all that are needed under the frame rails. Tires under the frame for safety once removed.

3) Remove rear wheels.

4) Disconnect rear swaybar. You need to do this because each side of the axel needs to drop separately.

5) The hydraulic brake line drops onto the axle in the center. There is a bracket holing the hard tubing onto the frame right above the pumpkin. Remove the 12mm bolt holding this to the frame to buy you a few more inches of flex otherwise you're overstress the rubber line.

6) Remove the axle vent line just to the DS of the pumpkin.

7) Put your floor jack under shock mount on one side of the axel. Apply pressure but don't lift axel.

8) Disconnect lower shock mount. It will slide 90% off then get suck because of the angle. Use a cheater bar to help it the rest of the way, but don't dent the tube. There is a bushing in the lower mount that will flex to allow this.

9) With the shock disconnected, lower the floor jack to allow the axle to droop. You may need to apply some body weight to it to help it out. Spring will drop right out.

10) To install new spring, just make sure lower mount is indexed to stub on coil.

11) Raise that end of the axle back up until it aligns with the shock an tap it back on. I applied a little white lithium spray to help and as a corrosion inhibitor.

12) Rinse-wash-repeat steps 7-11 for the other side.

13) Using your floor jack, maneuver the axle as required to get the swaybar to line up on one side then the other.

14) Reconnect brake line bracket and axel vent.

15) Remount wheels, torque lugs. Drive a bit then re-torque the lugs for safety.

16) Done.
 
this seems like a lot of work to avoid using spring compressors. they are a cheap investment ($30) and newer models have a sliding pin that locks the spring into the jaw. i've used the older style many times and never had any problems.
 
Similar to others, but here's a few 'secrets' that you asked for:

1) Lock CDL for safety so vehicle won't roll with tail in air. Also chalk front wheels.

2) Jack rear via floor jack under pumpkin. Get it as high as you can, the axle needs to droop a long way. Two jack stands are all that are needed under the frame rails. Tires under the frame for safety once removed.

3) Remove rear wheels.

4) Disconnect rear swaybar. You need to do this because each side of the axel needs to drop separately.

5) The hydraulic brake line drops onto the axle in the center. There is a bracket holing the hard tubing onto the frame right above the pumpkin. Remove the 12mm bolt holding this to the frame to buy you a few more inches of flex otherwise you're overstress the rubber line.

6) Remove the axle vent line just to the DS of the pumpkin.

7) Put your floor jack under shock mount on one side of the axel. Apply pressure but don't lift axel.

8) Disconnect lower shock mount. It will slide 90% off then get suck because of the angle. Use a cheater bar to help it the rest of the way, but don't dent the tube. There is a bushing in the lower mount that will flex to allow this.

9) With the shock disconnected, lower the floor jack to allow the axle to droop. You may need to apply some body weight to it to help it out. Spring will drop right out.

10) To install new spring, just make sure lower mount is indexed to stub on coil.

11) Raise that end of the axle back up until it aligns with the shock an tap it back on. I applied a little white lithium spray to help and as a corrosion inhibitor.

12) Rinse-wash-repeat steps 7-11 for the other side.

13) Using your floor jack, maneuver the axle as required to get the swaybar to line up on one side then the other.

14) Reconnect brake line bracket and axel vent.

15) Remount wheels, torque lugs. Drive a bit then re-torque the lugs for safety.

16) Done.

This is how I do it. You have to get it high to start with. That helps tons. I use a 12T jack stand on each frame rail, and the roof is about to the ceiling in my garage. I assume 866's are a few inches over stock, which are actually longer unsprung than 865's, so you'll need a few extra inches of space. It's quick to unbolt everything.
 
this seems like a lot of work to avoid using spring compressors. they are a cheap investment ($30) and newer models have a sliding pin that locks the spring into the jaw. i've used the older style many times and never had any problems.

Waaaaay less work than compressing the springs. Takes maybe 10 minutes per side once you know the flow. I do have spring compressors for McP struts and they're a royal pain to deal with compared to dropping the axle on the LC.
 
This is how I do it. You have to get it high to start with. That helps tons. I use a 12T jack stand on each frame rail, and the roof is about to the ceiling in my garage. I assume 866's are a few inches over stock, which are actually longer unsprung than 865's, so you'll need a few extra inches of space. It's quick to unbolt everything.

I didn't compare the 866's to the stock, but the space was about the same getting OEM out vs getting 866's in. If anything, there was more room to get the 866's in. They (the 866's) are MUCH heavier than stock and are progressive wound.
 
thanks guys. I've seen a couple of things to try differently. I've not removed both tires in the past. Also, I've not applied upward pressure to opposing end of axle.

I'm adding a spacer this time, so I needed atleast a couple more inches than I had prior time.

THanks,

Marka
 
I didn't compare the 866's to the stock, but the space was about the same getting OEM out vs getting 866's in. If anything, there was more room to get the 866's in. They (the 866's) are MUCH heavier than stock and are progressive wound.

866's are slightly shorter than OEM which is weird. I thought I bought the wrong springs at first. I was so pissed :lol:
 
Back
Top Bottom